Contents
ZMKW 5222 / 966497801 ZMKW 6124
Operator Manual
2009 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A
Contents
Page
Congratulations
INTRODUCTION
General
Driving and Transport on Public Roads
Manufacturing Number
Good Service
Please have these available when ordering spare parts
INTRODUCTION
IMPORTANT INFORMATION
symbols and decals
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
remove safety
symbols and decals
Manual
performing any
General Operation
SAFETY
Safety Instructions
Watch for traffic when operating near or crossing roadways
SAFETY
SAFETY
Personal Safety Equipment
Slope Operation
SAFETY
Children
The engine and the exhaust system become very hot during operation
Safe Handling of Gasoline
There is risk for burns if touched
SAFETY
SAFETY
General Maintenance
Use protective glasses for maintenance work
Use protective goggles
SAFETY
Transport
if proper medical treatment is not administered immediately
Spark Arrestor
SAFETY
Control Locations
CONTROLS
1. Forward 2. Neutral 3. Neutral slot, Neutral lock 4. Reverse
Motion Control Levers
CONTROLS
CONTROLS
Hour Meter
Tracking
Ignition Switch
Blade Switch
Parking Brake
CONTROLS
CONTROLS
Fuses
Seat Adjustment
Cutting Height Adjuster
Fuel Shut Off Valve
CONTROLS
Risk for burns if touched
Refueling
CONTROLS
IMPORTANT INFORMATION
Training
OPERATION
Steering
To move forward and backward
OPERATION
Before Starting
Starting the Engine
OPERATION
4. Disengage the mower blades by depressing the blade switch
6. Move the throttle to the middle position
Press the control for disengaging the mower deck
IMPORTANT INFORMATION
OPERATION
7. Open the fuel tank valve
The mower is equipped with a 12-volt negative
Weak Battery
grounded system. The other vehicle must also
be a 12-volt negative grounded system. Do not
OPERATION
Ensure that no one is near mower when engaging blade switch
Running
IMPORTANT INFORMATION
Operating on Hills
OPERATION
OPERATION
Stopping the Engine
OPERATION
Mowing Tips
Manual Transport
No adjustments or maintenance should be carried out unless
the engine stopped the ignition key removed
the parking brake activated
maintenance
Place the Blade-switch in the disengaged position
Before performing any service or adjustment checklist
Turn the ignition switch to “OFF” position and remove the key
Engage the parking brake
Always wear eye protection when around batteries
Battery
Cleaning battery and terminals
Replacing battery
The machine must be standing still when applying the parking brake
Safety System
Tire Pressures
Only use O.E.M. specified tires
Deck Belt
Deck Belt Installation
Deck Belt Removal
maintenance
Pump Belt
Belt Installation
V-belts
Replacing Pump Belt
2. Place the Blade switch in the disengaged position
Blade Replacement
3. Turn ignition switch to “OFF” position and remove the key
Cutting Blades
Place the Blade switch in the disengaged position
Adjusting the Mower Deck
Turn ignition switch to “OFF” position and remove the key
Leveling deck
Anti-scalp rollers
Adjust anti-scalp rollers with the mower on a flat level surface
maintenance
IMPORTANT INFORMATION
Removal and Installation
Cleaning
Use protective glasses when cleaning and washing
Caster Wheels
General
LUBRICATION
Lubrication Schedule
Front Wheel Mount
Wheel and Deck Zerks
Front Wheel Bearings
Deck Spindles
LUBRICATION
Transaxle Transmission Fluid Change
LUBRICATION
Purging Procedures
Cause
troubleshooting guide
Problem
Cause
troubleshooting guide
Problem
STORAGE
Service
Winter Storage
a degreaser and warm water
WIRING
ZMKW 5222
TECHNICAL DATA
ZMKW 6124
Engine
Dimension
TECHNICAL DATA
ZMKW 5222
ZMKW 6124
Hex Head Cap Screws
Torque Specifications
U.S. Standard Hardware
Metric Standard Hardware
USA requirements
conformity certificates
Delivery Service
SERVICE JOURNAL
Action
stamp, sign
Date, mtr reading stamp, sign
After 10 hours
SERVICE JOURNAL
7. Check neutral position 8. Check safety system 9. Check seat belt
SERVICE JOURNAL
Daily Service
Action
stamp, sign
SERVICE JOURNAL
25-Hour Service
Action
stamp, sign
SERVICE JOURNAL
100-Hour Service
Action
stamp, sign
SERVICE JOURNAL
300-Hour Service
Action
stamp, sign
SERVICE JOURNAL
At least once each year
Action
stamp, sign
Page
11/10/09
P/N 115 312726R1