Contents
Operator Manual
ZMKW 5222 / 966497801 ZMKW 6124
2009 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A
Contents
Page
General
INTRODUCTION
Congratulations
Driving and Transport on Public Roads
Please have these available when ordering spare parts
Good Service
Manufacturing Number
INTRODUCTION
symbols and decals
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
IMPORTANT INFORMATION
Manual
symbols and decals
remove safety
performing any
SAFETY
Safety Instructions
General Operation
SAFETY
Watch for traffic when operating near or crossing roadways
Personal Safety Equipment
Slope Operation
SAFETY
Children
SAFETY
There is risk for burns if touched
Safe Handling of Gasoline
The engine and the exhaust system become very hot during operation
SAFETY
General Maintenance
Use protective glasses for maintenance work
SAFETY
SAFETY
Use protective goggles
Spark Arrestor
if proper medical treatment is not administered immediately
Transport
SAFETY
CONTROLS
Control Locations
Motion Control Levers
CONTROLS
1. Forward 2. Neutral 3. Neutral slot, Neutral lock 4. Reverse
Hour Meter
Tracking
CONTROLS
Parking Brake
Blade Switch
Ignition Switch
CONTROLS
Fuses
CONTROLS
Fuel Shut Off Valve
Cutting Height Adjuster
Seat Adjustment
CONTROLS
CONTROLS
Refueling
Risk for burns if touched
IMPORTANT INFORMATION
Steering
OPERATION
Training
To move forward and backward
Before Starting
Starting the Engine
OPERATION
6. Move the throttle to the middle position
4. Disengage the mower blades by depressing the blade switch
OPERATION
Press the control for disengaging the mower deck
OPERATION
7. Open the fuel tank valve
IMPORTANT INFORMATION
grounded system. The other vehicle must also
Weak Battery
The mower is equipped with a 12-volt negative
be a 12-volt negative grounded system. Do not
Ensure that no one is near mower when engaging blade switch
Running
OPERATION
Operating on Hills
OPERATION
IMPORTANT INFORMATION
Stopping the Engine
OPERATION
Mowing Tips
OPERATION
the engine stopped the ignition key removed
No adjustments or maintenance should be carried out unless
Manual Transport
the parking brake activated
maintenance
Turn the ignition switch to “OFF” position and remove the key
Before performing any service or adjustment checklist
Place the Blade-switch in the disengaged position
Engage the parking brake
Cleaning battery and terminals
Battery
Always wear eye protection when around batteries
Replacing battery
Tire Pressures
Safety System
The machine must be standing still when applying the parking brake
Only use O.E.M. specified tires
Deck Belt Removal
Deck Belt Installation
Deck Belt
maintenance
V-belts
Belt Installation
Pump Belt
Replacing Pump Belt
3. Turn ignition switch to “OFF” position and remove the key
Blade Replacement
2. Place the Blade switch in the disengaged position
Cutting Blades
Turn ignition switch to “OFF” position and remove the key
Adjusting the Mower Deck
Place the Blade switch in the disengaged position
Leveling deck
maintenance
Adjust anti-scalp rollers with the mower on a flat level surface
Anti-scalp rollers
IMPORTANT INFORMATION
Use protective glasses when cleaning and washing
Cleaning
Removal and Installation
Caster Wheels
LUBRICATION
Lubrication Schedule
General
Front Wheel Bearings
Wheel and Deck Zerks
Front Wheel Mount
Deck Spindles
Transaxle Transmission Fluid Change
LUBRICATION
Purging Procedures
LUBRICATION
troubleshooting guide
Problem
Cause
troubleshooting guide
Problem
Cause
Winter Storage
Service
STORAGE
a degreaser and warm water
WIRING
ZMKW 6124
TECHNICAL DATA
ZMKW 5222
Engine
ZMKW 5222
TECHNICAL DATA
Dimension
ZMKW 6124
U.S. Standard Hardware
Torque Specifications
Hex Head Cap Screws
Metric Standard Hardware
conformity certificates
USA requirements
Action
SERVICE JOURNAL
Delivery Service
stamp, sign
SERVICE JOURNAL
After 10 hours
Date, mtr reading stamp, sign
7. Check neutral position 8. Check safety system 9. Check seat belt
Action
Daily Service
SERVICE JOURNAL
stamp, sign
Action
25-Hour Service
SERVICE JOURNAL
stamp, sign
Action
100-Hour Service
SERVICE JOURNAL
stamp, sign
Action
300-Hour Service
SERVICE JOURNAL
stamp, sign
Action
At least once each year
SERVICE JOURNAL
stamp, sign
Page
P/N 115 312726R1
11/10/09