Operator Manual
ZMKW 5222 / 966497801 ZMKW 6124
2009 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A
Contents
Page
INTRODUCTION
Congratulations
General
Driving and Transport on Public Roads
Good Service
Manufacturing Number
Please have these available when ordering spare parts
INTRODUCTION
symbols and decals
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
IMPORTANT INFORMATION
symbols and decals
remove safety
Manual
performing any
SAFETY
Safety Instructions
General Operation
SAFETY
Watch for traffic when operating near or crossing roadways
Personal Safety Equipment
Slope Operation
SAFETY
Children
SAFETY
Safe Handling of Gasoline
The engine and the exhaust system become very hot during operation
There is risk for burns if touched
SAFETY
General Maintenance
Use protective glasses for maintenance work
SAFETY
SAFETY
Use protective goggles
if proper medical treatment is not administered immediately
Transport
Spark Arrestor
SAFETY
CONTROLS
Control Locations
Motion Control Levers
CONTROLS
1. Forward 2. Neutral 3. Neutral slot, Neutral lock 4. Reverse
Hour Meter
Tracking
CONTROLS
Blade Switch
Ignition Switch
Parking Brake
CONTROLS
Fuses
CONTROLS
Cutting Height Adjuster
Seat Adjustment
Fuel Shut Off Valve
CONTROLS
Refueling
Risk for burns if touched
CONTROLS
IMPORTANT INFORMATION
OPERATION
Training
Steering
To move forward and backward
Before Starting
Starting the Engine
OPERATION
4. Disengage the mower blades by depressing the blade switch
OPERATION
6. Move the throttle to the middle position
Press the control for disengaging the mower deck
OPERATION
7. Open the fuel tank valve
IMPORTANT INFORMATION
Weak Battery
The mower is equipped with a 12-volt negative
grounded system. The other vehicle must also
be a 12-volt negative grounded system. Do not
Ensure that no one is near mower when engaging blade switch
Running
OPERATION
Operating on Hills
OPERATION
IMPORTANT INFORMATION
Stopping the Engine
OPERATION
Mowing Tips
OPERATION
No adjustments or maintenance should be carried out unless
Manual Transport
the engine stopped the ignition key removed
the parking brake activated
maintenance
Before performing any service or adjustment checklist
Place the Blade-switch in the disengaged position
Turn the ignition switch to “OFF” position and remove the key
Engage the parking brake
Battery
Always wear eye protection when around batteries
Cleaning battery and terminals
Replacing battery
Safety System
The machine must be standing still when applying the parking brake
Tire Pressures
Only use O.E.M. specified tires
Deck Belt Installation
Deck Belt
Deck Belt Removal
maintenance
Belt Installation
Pump Belt
V-belts
Replacing Pump Belt
Blade Replacement
2. Place the Blade switch in the disengaged position
3. Turn ignition switch to “OFF” position and remove the key
Cutting Blades
Adjusting the Mower Deck
Place the Blade switch in the disengaged position
Turn ignition switch to “OFF” position and remove the key
Leveling deck
Adjust anti-scalp rollers with the mower on a flat level surface
Anti-scalp rollers
maintenance
IMPORTANT INFORMATION
Cleaning
Removal and Installation
Use protective glasses when cleaning and washing
Caster Wheels
LUBRICATION
Lubrication Schedule
General
Wheel and Deck Zerks
Front Wheel Mount
Front Wheel Bearings
Deck Spindles
Transaxle Transmission Fluid Change
LUBRICATION
Purging Procedures
LUBRICATION
troubleshooting guide
Problem
Cause
troubleshooting guide
Problem
Cause
Service
STORAGE
Winter Storage
a degreaser and warm water
WIRING
TECHNICAL DATA
ZMKW 5222
ZMKW 6124
Engine
TECHNICAL DATA
Dimension
ZMKW 5222
ZMKW 6124
Torque Specifications
Hex Head Cap Screws
U.S. Standard Hardware
Metric Standard Hardware
conformity certificates
USA requirements
SERVICE JOURNAL
Delivery Service
Action
stamp, sign
After 10 hours
Date, mtr reading stamp, sign
SERVICE JOURNAL
7. Check neutral position 8. Check safety system 9. Check seat belt
Daily Service
SERVICE JOURNAL
Action
stamp, sign
25-Hour Service
SERVICE JOURNAL
Action
stamp, sign
100-Hour Service
SERVICE JOURNAL
Action
stamp, sign
300-Hour Service
SERVICE JOURNAL
Action
stamp, sign
At least once each year
SERVICE JOURNAL
Action
stamp, sign
Page
P/N 115 312726R1
11/10/09