Hustler Turf Lawn Mower Kohler 18 HP SV540S Engine, Kohler 20 HP SV600S Engine, OIL Drain Hose

Page 31

Kohler 18 & 20 HP Engine Installation

 

INDEX

SERVICE

MFG. PART

QTY.

DESCRIPTION

 

 

NO.

PART NO.

NO.

 

 

 

 

 

1

792713

792713

1

KOHLER 18 HP SV540S ENGINE

 

 

 

792721

792721

1

KOHLER 20 HP SV600S ENGINE

 

2

739144

739144

1

CS M 6-1.0 X 12 10.9 HXFL ZN

 

3

792754

792754

1

FST 44/52 KOHLER WIRE HARNESS

 

4

055939

055939

2

CS .250-20 X .750 HX G5 ZNYC

 

5

768515

768515

6

FW .281 X .625 X .051/.080 HD ZNYC

 

6

044255

044255

1

NT #10-32 HX ZN

 

7

030817

030817

1

STARTER SOLENOID

 

8

792762

792762

1

RED 9" BATTERY CABLE

 

9

024927

024927

4

NT .250-20 HX GR.5 ZNYC

 

10

793885

793885

4

LW .375 INT-EXT TOOTH

 

 

11

036244

792788

4

CS .375-16X1.000 HX G5 ZNYC

 

7

 

12

712372

712372

1

KEY 1/4 SQ X 0.66 LONG

 

13

786616

786616

1

PUMPDRIVE PULLEY

 

14

000331

000331

1

SMALL/SHORT WIRE TIE

 

15

791251

N/A

1

CLUTCH PIGTAIL, WIRE HARNESS

 

16

784835

784835

1

FASTRAK CLUTCH

 

17

763417

763417

1

FW .454 X 1.50 X .250

 

18

785048

785048

1

CS .437-20 X 3.00 HX G5 ZNYC

 

19

796516

796516

1

VALVE,OIL DRAIN 3/8-18

 

20

104786

104786

1

OIL DRAIN HOSE

 

21

768523

768523

9

FW .343 X .687 X .051/.080 HD ZNYC

 

22

043570

043570

1

SINGLE HOSE CLIP

 

23

017004

017004

2

LW .312 MED SPRING ZNYC

 

24

782664

782664

2

NT M8-1.25 HX STAINLESS

 

25

034272

034272

3

NT .312-18 HX G5 ZNYC

 

26

792739

792739

1

18/20HP KOHLER COURAGE MANIFOLD

 

27

792747

792747

1

18/20HP KOHLER COURAGE MUFFLER

 

28

016253

016253

2

CB .312-18 X .750 FUL ZN

 

29

794180

794180

1

1.125" EXHAUST CLAMP

 

30

034280

034280

5

CS .312-18 X .750 HX G5 ZNYC

 

31

756270

756270

1

CS .312-18 X 1.50 FLTHR GR5 ZNYC

 

32

337444

337444

1

FST - KOHLER ENGINE GUARD

 

33

781708

N/A

2

CS .500-13 X 4.25 HX G5 ZNYC

 

34

767962

N/A

4

FW .531 X 1.063 X .090 SAE HD ZN

 

35

031997

N/A

2

ANTI-SCALP WHEEL

 

36

053199

N/A

2

NT .500-13 HX JAM ZNYC

 

37

344267

344267

4

FW .510 X 2.15 X .187 SPL ZNYC

 

38

781567

781567

2

NT .50-13 HX LK NY ZNYC

 

 

 

788166

788166

2

ANTI SCALP WHEEL ASSY

 

6

 

 

 

 

 

 

 

 

NOTES:

1.Included with engine.

2.Part of item 3 (792754 FasTrak Kohler wire harness).

3.Torque to 45-48 ft-lb.

4.Engine oil capacity: 1.6 US qts.

5.Engine speed: 3600 ±50 RPM.

365262 4/07

4-9

Image 31
Contents 44 & 52 Deck Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Deck Pulley Assembly -10 Blade Spindle Assembly Breakdown Frequently Ordered Parts General InformationHardware Description Codes & Abbreviations Contents Rivet NUT, 5/16-18 Thread Tractor Frame Rivet Nut InstallationFastrak Frame Idler Plate Idler Plate Rivet Nut InstallationEngine Guard Engine Guard Rivet Nut InstallationFloor Plate Footrest AssemblyLower Step Tread Upper Step Tread365262 4/07 Contents Battery Installation Battery VU1LH-8 Battery Clamp StrapPositive Battery Cable Negative Battery CableDeck Lift Assembly Deck Lift Spring Height Adjustor StopDeck Lift Indicator Stop HandleSteering and Brake Assembly Push Button Switch Fixed Assembly Pump RODLH Pump ROD Adjuster Assembly RH Pump ROD Adjuster AssemblyHydro Transmission Installation Pump Idler Section Pump Belt00OD, 5/8ID Idler Pulley Uhmw BushingTOW Release Link Towlink InstallationFor Mowers with Kohler Engines For Mowers with Honda EnginesContents Honda 18 & 20 HP Engine Installation Honda 20HP Engine Fastrak Wire HarnessSMALL/SHORT Wire TIE Clutch Wire Harness PigtailHonda 16 HP Engine Installation Honda Muffler Gasket Fastrak 16 Honda Wire HarnessHonda 16 HP Engine Honda MufflerBriggs & Stratton 17.5 HP Engine Installation Battery Cable SMALL, Short Wire TIEClutch Pigtail Wire Harness Fastrak 17.5 Wire HarnessKohler 18 & 20 HP Engine Installation Kohler 18 HP SV540S Engine FST 44/52 Kohler Wire HarnessRED 9 Battery Cable Clutch PIGTAIL, Wire Harness365262 4/07 This page intentionally left blank Fuel System Installation Fuel Tank 90 Fitting Fuel Tank CAPFuel Tank Fuel LineInstrument Panel Assembly/Installation KEY Switch PTO SwitchRED Indicator Light KEY AssemblyHonda 18 & 20 HP Electrical Schematic Honda 18 & 20 HP Electrical Schematic Honda 16 HP Electrical Schematic Honda 16 HP Electrical Schematic Briggs & Stratton Electrical Schematic Briggs & Stratton Electrical Schematic Kohler Electrical Schematic Kohler Electrical Schematic 365262 4/07 Contents Front Wheel Assembly Roller Bearing Front Wheel Breakdown-768044Bearing CAP Drive Wheel Assembly-783134 Choke & Throttle Cable Bracket Anti-Rollover Wheel Assembly-Honda and BriggsAnti Scalp Wheel Assembly Muffler Guard365262 4/07 Contents Deck Assembly NT .50-13 HX JAM Znyc Deck PIN & ROD AssemblyFastrak Discharge Chute Discharge Chute Mount BracketDeck Pulley Assembly Idler Slide Uhmw RS Blade Spindle AssemblySection Belt Uhmw Deck Idler Clamp365262 4/07 This page intentionally left blank Deck Assembly 781567 NT .50-13 HX LK NY 546051 358242 Deck 365262 4/07 44Deck Pulley Assembly 365262 4/07 Blade Spindle Assembly Breakdown 365262 4/07 Contents Tractor Assembly Deck Deck InstallationDeck Belt Routing and Tensioning Seat Seat InstallationOperator Presence Switch Seat SupportTractor Decals Deck Decals Tractor Decals Turf Prod Serial no Plate Service DecalBattery Decal Fuel Indicator DecalDeck Decals 727420 365262 4/07 Contents 365262 4/07 Safe Maintenance & Adjustment Practices Maintenance & Adjustment Safety PrecautionsUsing a ramp Safety and Instruction DecalsMaintenance Lubrication IntroductionTorque values TiresFuse Cap screws BatteryAccess to integrated pump/motor units Hydraulic systemBreather hose Nipple Engine Guard Jack stands Lower side plug Drain plug FilterFuel system Fuel Shut-off Valves Honda Fuel filter Belt replacementFuel shutoff valve Engine oil Engine drain plug oil filter Briggs & Stratton HondaDipstick Engine oil Filler tube Engine oil filter Drain plugEngine Belt Pulley Mower blade maintenanceMower blade removal 365262 4/07 365262 4/07 Control lever adjustment Seat adjustmentSteering linkage Link Steering dampenerHydraulic pump belt adjustment Park brake spring adjustmentPark brake switch adjustment AdjustingNut ChainsNut Deck leveling and height adjustmentBolt Adjuster Jam nut Hardware Foot Pedal Nuts Deck lift threaded rod Nut ChainsDeck lift rod Deck liftLift block Assist springsPart Number Index Part Part Part

Lawn Mower specifications

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