Hustler Turf Lawn Mower manual Battery, Access to integrated pump/motor units, Hydraulic system

Page 83

Battery

Figure 9-2

parts when removing or installing the battery.

Do not allow metal tools to short between the battery terminals and metal tractor parts.

WARNING: Incorrect battery cable routing could cause damage to the tractor and battery cables. This can cause sparks which can cause a battery gas explosion which will result in personal injury. Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.

Always connect the positive (red) battery cable before connecting the negative (black) cable.

Common circuit failures are usually caused by shorting, corroded or dirty terminals; loose connections, defective wire insulation or broken wires. Switches, solenoids and ignition components may also fail, causing a shorted or open circuit.

The electrical system is protected by fuses located on the right fuel tank instrument panel. Fig. 9-3 The fuses are as follows:

Main - 20 amp, blade-type

Clutch/Aux - 10 amp, blade-type

Before attempting any failure diagnosis of the electrical system, use a test light or voltmeter to check the battery voltage. If the battery voltage is satisfactory, check the cleanliness and tightness of the terminals and ground connections. A general understanding of electrical servicing and use of basic test equipment is necessary for troubleshooting and repair.

Major overhaul or repair of the starting motor or charging system should be performed by trained technicians only.

Access to integrated pump/motor units

The integrated pump/motor units are accessed by lifting the seat platform. The seat platform is hinged at the front. To raise it, remove the two cap screws and tilt seat platform up and forward. (Fig. 9-4)

If the seat is equipped with the optional arm rest kit, make certain to place the control arms in the park brake position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent damage to the arm rests.

Hydraulic system

The Hustler FasTrak 44/52 is equipped with two Hydro-Gear C-IZT integrated pump/motor transmissions. Fig. 9-5

Units built prior to serial number 03037002 are sealed for life and do

not require scheduled service.

Units starting with serial number 03037002 and later have a replaceable filter which will require replacement every 200 hours or 2 years whichever comes first. The required service involves draining the oil and installing a new filter kit (Hustler p/n 789511). Fill with new 20W50 engine oil.

WARNING: Never work under the machine or attachment unless it is safely supported with jack stands. Make certain machine is secure when it is raised and placed on the jack stands. The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating. Use only certified jack stands. Use only appropriate jack stands, with a minimum

Fuse

Figure 9-3

Cap screws

Figure 9-4

weight rating of 2000 pounds to block the unit up. Use in pairs only. Follow the instructions supplied with the vehicle stands.

To replace the filter use the following procedure:

1.Raise and block the tractor up so the drive wheels are off the floor. Place the jack stands under the engine guard to support the machine. Fig. 9-6

WARNING: Make sure the transmissions are cool before performing service procedures.

2.Remove the drain plug and filter from the integrated pump/motor transmission and drain the oil into a drain pan. Dispose of the oil in a proper manner. This oil will not be re-used. Fig. 9-7

3.Install a new filter kit into the transmission.

4.Remove the lower side plug and install the magnetic plug included with the kit. Fig. 9-7

C-IZT integrated

pump/motor

Figure 9-5

365262 4/07

9-7

Image 83
Contents 44 & 52 Deck Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Deck Pulley Assembly -10 Blade Spindle Assembly Breakdown Frequently Ordered Parts General InformationHardware Description Codes & Abbreviations Contents Fastrak Frame Tractor Frame Rivet Nut InstallationRivet NUT, 5/16-18 Thread Idler Plate Idler Plate Rivet Nut InstallationEngine Guard Engine Guard Rivet Nut InstallationFloor Plate Footrest AssemblyLower Step Tread Upper Step Tread365262 4/07 Contents Battery Installation Battery VU1LH-8 Battery Clamp StrapPositive Battery Cable Negative Battery CableDeck Lift Assembly Deck Lift Spring Height Adjustor StopDeck Lift Indicator Stop HandleSteering and Brake Assembly Push Button Switch Fixed Assembly Pump RODLH Pump ROD Adjuster Assembly RH Pump ROD Adjuster AssemblyHydro Transmission Installation Pump Idler Section Pump Belt00OD, 5/8ID Idler Pulley Uhmw BushingTOW Release Link Towlink InstallationFor Mowers with Kohler Engines For Mowers with Honda EnginesContents Honda 18 & 20 HP Engine Installation Honda 20HP Engine Fastrak Wire HarnessSMALL/SHORT Wire TIE Clutch Wire Harness PigtailHonda 16 HP Engine Installation Honda Muffler Gasket Fastrak 16 Honda Wire HarnessHonda 16 HP Engine Honda MufflerBriggs & Stratton 17.5 HP Engine Installation Battery Cable SMALL, Short Wire TIEClutch Pigtail Wire Harness Fastrak 17.5 Wire HarnessKohler 18 & 20 HP Engine Installation Kohler 18 HP SV540S Engine FST 44/52 Kohler Wire HarnessRED 9 Battery Cable Clutch PIGTAIL, Wire Harness365262 4/07 This page intentionally left blank Fuel System Installation Fuel Tank 90 Fitting Fuel Tank CAPFuel Tank Fuel LineInstrument Panel Assembly/Installation KEY Switch PTO SwitchRED Indicator Light KEY AssemblyHonda 18 & 20 HP Electrical Schematic Honda 18 & 20 HP Electrical Schematic Honda 16 HP Electrical Schematic Honda 16 HP Electrical Schematic Briggs & Stratton Electrical Schematic Briggs & Stratton Electrical Schematic Kohler Electrical Schematic Kohler Electrical Schematic 365262 4/07 Contents Front Wheel Assembly Bearing CAP Front Wheel Breakdown-768044Roller Bearing Drive Wheel Assembly-783134 Choke & Throttle Cable Bracket Anti-Rollover Wheel Assembly-Honda and BriggsAnti Scalp Wheel Assembly Muffler Guard365262 4/07 Contents Deck Assembly NT .50-13 HX JAM Znyc Deck PIN & ROD AssemblyFastrak Discharge Chute Discharge Chute Mount BracketDeck Pulley Assembly Idler Slide Uhmw RS Blade Spindle AssemblySection Belt Uhmw Deck Idler Clamp365262 4/07 This page intentionally left blank Deck Assembly 781567 NT .50-13 HX LK NY 546051 358242 Deck 365262 4/07 44Deck Pulley Assembly 365262 4/07 Blade Spindle Assembly Breakdown 365262 4/07 Contents Tractor Assembly Deck Deck InstallationDeck Belt Routing and Tensioning Seat Seat InstallationOperator Presence Switch Seat SupportTractor Decals Deck Decals Tractor Decals Turf Prod Serial no Plate Service DecalBattery Decal Fuel Indicator DecalDeck Decals 727420 365262 4/07 Contents 365262 4/07 Safe Maintenance & Adjustment Practices Maintenance & Adjustment Safety PrecautionsUsing a ramp Safety and Instruction DecalsMaintenance Lubrication IntroductionTorque values TiresFuse Cap screws BatteryAccess to integrated pump/motor units Hydraulic systemFuel system Engine Guard Jack stands Lower side plug Drain plug FilterBreather hose Nipple Fuel Shut-off Valves Fuel shutoff valve Belt replacementHonda Fuel filter Engine oil Engine drain plug oil filter Briggs & Stratton HondaDipstick Engine oil Filler tube Engine oil filter Drain plugMower blade removal Mower blade maintenanceEngine Belt Pulley 365262 4/07 365262 4/07 Steering linkage Seat adjustmentControl lever adjustment Link Steering dampenerHydraulic pump belt adjustment Park brake spring adjustmentPark brake switch adjustment AdjustingNut ChainsNut Deck leveling and height adjustmentBolt Adjuster Jam nut Hardware Foot Pedal Nuts Deck lift threaded rod Nut ChainsDeck lift rod Deck liftLift block Assist springsPart Number Index Part Part Part

Lawn Mower specifications

Hustler Turf is well-known for its commitment to crafting high-quality lawn mowers that deliver exceptional performance and durability. Among their standout offerings are the impressive line of zero-turn mowers, designed to make lawn maintenance easier and more efficient.

One of the hallmark features of Hustler Turf lawn mowers is their innovative cutting technology. Equipped with a robust deck design, Hustler mowers provide a clean and precise cut, which is essential for maintaining the health and appearance of any lawn. The decks come in various sizes, allowing users to choose the perfect model suited to their yard’s dimensions. The company also integrates advanced blade systems that optimize airflow and enhance grass clipping discharge, resulting in a superior finish.

Another notable aspect of Hustler Turf mowers is their exceptional maneuverability. The zero-turn capability allows users to navigate around obstacles with ease. This is particularly beneficial for yards with multiple flower beds, trees, and other features that require careful cutting. The controls are intuitively designed, providing a comfortable and responsive experience that allows for precise operation.

Hustler Turf also prioritizes user comfort and safety. Models come equipped with ergonomic seating and handles, helping reduce operator fatigue during extended mowing sessions. Additionally, safety features such as the automatic blade shut-off ensure that the mower operates safely, even when the user exits the seat.

Durability is a core characteristic of Hustler Turf mowers. Constructed with heavy-duty materials and reinforced frames, these machines are built to withstand the rigors of regular use. The longevity of the mowers is complemented by easy serviceability, ensuring that maintenance and repairs are straightforward, allowing owners to keep their machines running optimally for years.

In terms of technology, Hustler Turf has incorporated user-friendly features such as digital displays that provide real-time information about mower performance, including fuel levels and maintenance reminders. Moreover, some models are compatible with advanced GPS and tracking systems, allowing lawn care businesses to manage their fleets with precision.

In conclusion, Hustler Turf lawn mowers are engineered for performance, comfort, and durability. With their innovative technology, user-centered design, and exceptional cutting capabilities, they represent a top choice for both residential homeowners and professional landscapers alike. Whether you are looking to maintain a small yard or take on larger commercial properties, Hustler Turf offers models to meet various needs.