Hustler Turf Lawn Mower manual Maintenance & Adjustment Safety Precautions

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MAINTENANCE & ADJUSTMENT SAFETY PRECAUTIONS

This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment.

DANGER – denotes immediate hazards which WILL result in severe personal injury or death.

WARNING - denotes a hazard or unsafe practice which COULD result in severe personal injury or death.

This manual uses two other words to highlight information. IMPORTANT calls attention to special mechanical information and NOTE: emphasizes general information worthy of special attention.

All operators/mechanics should read this manual, or be instructed about safe operating and maintenance procedures. This is the owner’s responsibility.

Improper use or maintenance by the operator, mechanic, or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means DANGER or WARNING - “personal safety instructions.” Failure to comply with the instructions may result in personal injury or death.

Incorrect usage of this machine may result in severe injury. Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-up, operate, adjust, or service this machine.

The Quick Reference Decals, located in front of and to the right of the seat, are designed to give the operator/mechanic brief information needed in the daily operation and service of the machine. These decals are not intended to be used in place of this manual but instead is to be used as an extension of this manual. These decals should not be removed or obliterated. Replace these decals if they become unreadable.

It is the owner’s responsibility to make certain that the operator/mechanic reads and understands this manual and all decals before operating this machine. It is also the owner’s responsibility to make certain that the operator/mechanic is a qualified and physically able individual, properly trained in the operation of this equipment. Local regulations may restrict the age of the operator/mechanic.

The owner should also ensure that the operator/mechanic know that they are responsible for their own safety as well as the safety of other persons within the vicinity. Remember, the operator/mechanic is responsible for accidents or hazards occurring to other people or their property.

Safe Maintenance & Adjustment Practices

This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death.

Unless specifically required, DO NOT have engine running when servicing or making adjustments to tractor. Place control levers in the park brake position, disengage deck clutch, remove ignition switch key and disconnect the negative battery cable. Repairs or maintenance requiring engine power should be performed by trained personnel only. To prevent carbon monoxide poisoning, be sure proper ventilation is available when engine must be operated in an enclosed area.

Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are tightened.

Keep your machine clean and remove any deposits of trash and clippings, which can cause engine fires and hydraulic overheating as

well as excessive belt wear. Clean up oil or fuel spillage. Allow machine to cool before storing.

Clean flammable material from machine. Prevent fires by keeping engine compartment, battery, fuel line, fuel tank and operator’s station clean of accumulated trash, grass clippings, and other debris. Always clean up spilled fuel and oil.

Always wear adequate ear protection, such as earplugs, when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing. Do not wear radios or music headphones while operating the machinery. Safe operation requires your full attention.

Never put hands or feet under any part of the machine while it is running.

Except when changing or checking belt, always keep belt covers on mower for safety as well as cleanliness.

Stop the engine before removing the grass catcher or unclogging the discharge chute. Never clear the discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before cleaning. Use a stick to clear a plugged discharge area.

Never use your hand!

Exercise caution when loading or unloading the machine onto a trailer or truck.

Always wear safety goggles or safety glasses with side shields when operating the mower.

Never leave machine unattended with ignition key in switch, especially with children present.

Be alert and turn the machine off if children enter the area.

Always wear adequate eye protection when servicing the battery, hydraulic system or when grinding mower blades and removing accumulated debris.

Use extra caution when handling gasoline and other fuels. They are flammable and vapors are explosive.

Never refuel tractor while engine is running; never refuel near an open flame or near devices which can create a spark. Refuel outdoors preferably, or in well ventilated areas.

Never attempt to start engine when there is a strong odor of gasoline fumes present. Locate and correct cause.

Never run the engine in an enclosed area unless exhaust is vented to the outside. Exhaust gases contain carbon monoxide which is odorless and deadly poison.

Never attempt to make any adjustments or repairs to the tractor drive system, mower deck or any attachment while the tractor engine is running or deck clutch is engaged. Repairs or maintenance requiring engine power should be performed by trained personnel only.

Never work under the machine or attachment unless it is safely supported with jack stands. Make certain machine is secure when it is raised and placed on the jack stands. The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating. Use only certified jack stands. Use only appropriate jack stands, with a minimum weight rating of 2000 pounds to block the unit up. Use in pairs only. Follow the instructions supplied with the vehicle stands.

Before working on or under the deck, make certain engine cannot be accidentally started. Shut engine off and remove ignition switch key for maximum safety. Repairs or maintenance requiring engine power should be performed by trained personnel only.

Use a stick or similar instrument to clean under the mower making sure that no part of the body, especially arms and hands are under mower.

Exercise caution when working under the deck as the mower blades are extremely sharp. Wearing gloves or wrapping the blade(s) is advisable when working around or with the blades.

Do not touch hot parts of machine.

Keep nuts and bolts tight, especially the blade attachment bolts. Keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly.

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Contents 44 & 52 Deck Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Deck Pulley Assembly -10 Blade Spindle Assembly Breakdown Frequently Ordered Parts General InformationHardware Description Codes & Abbreviations Contents Rivet NUT, 5/16-18 Thread Tractor Frame Rivet Nut InstallationFastrak Frame Idler Plate Idler Plate Rivet Nut InstallationEngine Guard Engine Guard Rivet Nut InstallationFloor Plate Footrest AssemblyLower Step Tread Upper Step Tread365262 4/07 Contents Battery Installation Battery VU1LH-8 Battery Clamp StrapPositive Battery Cable Negative Battery CableDeck Lift Assembly Deck Lift Spring Height Adjustor StopDeck Lift Indicator Stop HandleSteering and Brake Assembly Push Button Switch Fixed Assembly Pump RODLH Pump ROD Adjuster Assembly RH Pump ROD Adjuster AssemblyHydro Transmission Installation Pump Idler Section Pump Belt00OD, 5/8ID Idler Pulley Uhmw BushingTOW Release Link Towlink InstallationFor Mowers with Kohler Engines For Mowers with Honda EnginesContents Honda 18 & 20 HP Engine Installation Honda 20HP Engine Fastrak Wire HarnessSMALL/SHORT Wire TIE Clutch Wire Harness PigtailHonda 16 HP Engine Installation Honda Muffler Gasket Fastrak 16 Honda Wire HarnessHonda 16 HP Engine Honda MufflerBriggs & Stratton 17.5 HP Engine Installation Battery Cable SMALL, Short Wire TIEClutch Pigtail Wire Harness Fastrak 17.5 Wire HarnessKohler 18 & 20 HP Engine Installation Kohler 18 HP SV540S Engine FST 44/52 Kohler Wire HarnessRED 9 Battery Cable Clutch PIGTAIL, Wire Harness365262 4/07 This page intentionally left blank Fuel System Installation Fuel Tank 90 Fitting Fuel Tank CAPFuel Tank Fuel LineInstrument Panel Assembly/Installation KEY Switch PTO SwitchRED Indicator Light KEY AssemblyHonda 18 & 20 HP Electrical Schematic Honda 18 & 20 HP Electrical Schematic Honda 16 HP Electrical Schematic Honda 16 HP Electrical Schematic Briggs & Stratton Electrical Schematic Briggs & Stratton Electrical Schematic Kohler Electrical Schematic Kohler Electrical Schematic 365262 4/07 Contents Front Wheel Assembly Roller Bearing Front Wheel Breakdown-768044Bearing CAP Drive Wheel Assembly-783134 Choke & Throttle Cable Bracket Anti-Rollover Wheel Assembly-Honda and BriggsAnti Scalp Wheel Assembly Muffler Guard365262 4/07 Contents Deck Assembly NT .50-13 HX JAM Znyc Deck PIN & ROD AssemblyFastrak Discharge Chute Discharge Chute Mount BracketDeck Pulley Assembly Idler Slide Uhmw RS Blade Spindle AssemblySection Belt Uhmw Deck Idler Clamp365262 4/07 This page intentionally left blank Deck Assembly 781567 NT .50-13 HX LK NY 546051 358242 Deck 365262 4/07 44Deck Pulley Assembly 365262 4/07 Blade Spindle Assembly Breakdown 365262 4/07 Contents Tractor Assembly Deck Deck InstallationDeck Belt Routing and Tensioning Seat Seat InstallationOperator Presence Switch Seat SupportTractor Decals Deck Decals Tractor Decals Turf Prod Serial no Plate Service DecalBattery Decal Fuel Indicator DecalDeck Decals 727420 365262 4/07 Contents 365262 4/07 Safe Maintenance & Adjustment Practices Maintenance & Adjustment Safety PrecautionsUsing a ramp Safety and Instruction DecalsMaintenance Lubrication IntroductionTorque values TiresFuse Cap screws BatteryAccess to integrated pump/motor units Hydraulic systemBreather hose Nipple Engine Guard Jack stands Lower side plug Drain plug FilterFuel system Fuel Shut-off Valves Honda Fuel filter Belt replacementFuel shutoff valve Engine oil Engine drain plug oil filter Briggs & Stratton HondaDipstick Engine oil Filler tube Engine oil filter Drain plugEngine Belt Pulley Mower blade maintenanceMower blade removal 365262 4/07 365262 4/07 Control lever adjustment Seat adjustmentSteering linkage Link Steering dampenerHydraulic pump belt adjustment Park brake spring adjustmentPark brake switch adjustment AdjustingNut ChainsNut Deck leveling and height adjustmentBolt Adjuster Jam nut Hardware Foot Pedal Nuts Deck lift threaded rod Nut ChainsDeck lift rod Deck liftLift block Assist springsPart Number Index Part Part Part

Lawn Mower specifications

Hustler Turf is well-known for its commitment to crafting high-quality lawn mowers that deliver exceptional performance and durability. Among their standout offerings are the impressive line of zero-turn mowers, designed to make lawn maintenance easier and more efficient.

One of the hallmark features of Hustler Turf lawn mowers is their innovative cutting technology. Equipped with a robust deck design, Hustler mowers provide a clean and precise cut, which is essential for maintaining the health and appearance of any lawn. The decks come in various sizes, allowing users to choose the perfect model suited to their yard’s dimensions. The company also integrates advanced blade systems that optimize airflow and enhance grass clipping discharge, resulting in a superior finish.

Another notable aspect of Hustler Turf mowers is their exceptional maneuverability. The zero-turn capability allows users to navigate around obstacles with ease. This is particularly beneficial for yards with multiple flower beds, trees, and other features that require careful cutting. The controls are intuitively designed, providing a comfortable and responsive experience that allows for precise operation.

Hustler Turf also prioritizes user comfort and safety. Models come equipped with ergonomic seating and handles, helping reduce operator fatigue during extended mowing sessions. Additionally, safety features such as the automatic blade shut-off ensure that the mower operates safely, even when the user exits the seat.

Durability is a core characteristic of Hustler Turf mowers. Constructed with heavy-duty materials and reinforced frames, these machines are built to withstand the rigors of regular use. The longevity of the mowers is complemented by easy serviceability, ensuring that maintenance and repairs are straightforward, allowing owners to keep their machines running optimally for years.

In terms of technology, Hustler Turf has incorporated user-friendly features such as digital displays that provide real-time information about mower performance, including fuel levels and maintenance reminders. Moreover, some models are compatible with advanced GPS and tracking systems, allowing lawn care businesses to manage their fleets with precision.

In conclusion, Hustler Turf lawn mowers are engineered for performance, comfort, and durability. With their innovative technology, user-centered design, and exceptional cutting capabilities, they represent a top choice for both residential homeowners and professional landscapers alike. Whether you are looking to maintain a small yard or take on larger commercial properties, Hustler Turf offers models to meet various needs.