Hustler Turf Lawn Mower Honda 16 HP Engine, Honda Muffler Gasket, Honda 16 AMP Rectifier

Page 27

Honda 16 HP Engine Installation

INDEX

SERVICE

MFG. PART

QTY.

DESCRIPTION

NO.

PART NO.

NO.

 

 

1

785394

785394

1

HONDA 16 HP ENGINE

2

785410

785410

1

16 HONDA MUFFLER

3

034280

034280

2

CS .312-18 X .750 HX G5 ZNYC

4

768523

768523

5

FW .343 X .687 X .051/.080 HD ZNYC

5

785378

785378

1

EXHAUST PIPE CLAMP

6

785543

N/A

2

HONDA MUFFLER GASKET

7

005231

005231

4

NT M6-1.0 X10 HX FLG ZN

8

785402

785402

1

FASTRAK 16 HP MUFFLER MANIFOLD

9

034272

034272

7

NT .312-18 HX G5 ZNYC

10

712927

712927

4

FW .344 X 1.00 X .12 HRD ZNYC

11

786178

786178

1

FASTRAK 16 HONDA WIRE HARNESS

12

739144

792796

 

 

13

786640

N/A

1

NEGATIVE BATTERY CABLE

14

725267

725267

2

FW .318 X .472 X .047 ZN

15

786632

N/A

1

POSITIVE BATTERY CABLE

16

782664

782664

1

NT M8-1.25 HX STAINLESS STEEL

17

768515

768515

2

FW .250 X .560 X .04 SAE ZNYC

18

017038

017038

2

LW .250 MED SPRING ZNYC

19

056077

056077

2

CS .250-20 X 1.00 HX G5 ZNYC

20

024927

024927

2

NT .250-20 HX GR.5 ZNYC

21

787267

N/A

1

HONDA 16 AMP RECTIFIER

22

029876

029876

4

LW .312 INT-EXT TOOTH ZNYC

23

050161

050161

4

CS .312-18X1.750 HX G5 ZNYC

24

712372

712372

1

KEY 1/4 SQ X 0.66 LONG

25

000331

000331

1

SMALL/SHORT WIRE TIE

26

786616

786616

1

PUMPDRIVE PULLEY

27

791251

N/A

1

CLUTCH WIRE HARNESS PIGTAIL

28

784835

784835

1

FASTRAK CLUTCH

29

784918

784918

1

RUBBER BUMPER

30

763417

763417

1

FW .454 X 1.50 X .250

31

785048

785048

1

CS .437-20 X 3.00 HX G5 ZNYC

32

378273

378273

1

16HP EXHAUST HEAT SHIELD

33

043570

043570

1

SINGLE HOSE CLIP

 

 

 

 

 

NOTES:

1.Part of item 11 (786178 FasTrak 16 Honda Wire Harness).

2.Torque to 45-48 ft-lb.

3.Engine oil capacity; 1.37 US qts. (with filter), 1.22 US qts. (w/o filter), see engine manual.

4.Engine speed; High speed - 3450 ±50 RPM.

365262 4/07

4-5

Image 27
Contents 44 & 52 Deck Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Deck Pulley Assembly -10 Blade Spindle Assembly Breakdown Frequently Ordered Parts General InformationHardware Description Codes & Abbreviations Contents Tractor Frame Rivet Nut Installation Rivet NUT, 5/16-18 ThreadFastrak Frame Idler Plate Idler Plate Rivet Nut InstallationEngine Guard Engine Guard Rivet Nut InstallationFloor Plate Footrest AssemblyLower Step Tread Upper Step Tread365262 4/07 Contents Battery Installation Battery VU1LH-8 Battery Clamp StrapPositive Battery Cable Negative Battery CableDeck Lift Assembly Deck Lift Spring Height Adjustor StopDeck Lift Indicator Stop HandleSteering and Brake Assembly Push Button Switch Fixed Assembly Pump RODLH Pump ROD Adjuster Assembly RH Pump ROD Adjuster AssemblyHydro Transmission Installation Pump Idler Section Pump Belt00OD, 5/8ID Idler Pulley Uhmw BushingTOW Release Link Towlink InstallationFor Mowers with Kohler Engines For Mowers with Honda EnginesContents Honda 18 & 20 HP Engine Installation Honda 20HP Engine Fastrak Wire HarnessSMALL/SHORT Wire TIE Clutch Wire Harness PigtailHonda 16 HP Engine Installation Honda Muffler Gasket Fastrak 16 Honda Wire HarnessHonda 16 HP Engine Honda MufflerBriggs & Stratton 17.5 HP Engine Installation Battery Cable SMALL, Short Wire TIEClutch Pigtail Wire Harness Fastrak 17.5 Wire HarnessKohler 18 & 20 HP Engine Installation Kohler 18 HP SV540S Engine FST 44/52 Kohler Wire HarnessRED 9 Battery Cable Clutch PIGTAIL, Wire Harness365262 4/07 This page intentionally left blank Fuel System Installation Fuel Tank 90 Fitting Fuel Tank CAPFuel Tank Fuel LineInstrument Panel Assembly/Installation KEY Switch PTO SwitchRED Indicator Light KEY AssemblyHonda 18 & 20 HP Electrical Schematic Honda 18 & 20 HP Electrical Schematic Honda 16 HP Electrical Schematic Honda 16 HP Electrical Schematic Briggs & Stratton Electrical Schematic Briggs & Stratton Electrical Schematic Kohler Electrical Schematic Kohler Electrical Schematic 365262 4/07 Contents Front Wheel Assembly Front Wheel Breakdown-768044 Roller BearingBearing CAP Drive Wheel Assembly-783134 Choke & Throttle Cable Bracket Anti-Rollover Wheel Assembly-Honda and BriggsAnti Scalp Wheel Assembly Muffler Guard365262 4/07 Contents Deck Assembly NT .50-13 HX JAM Znyc Deck PIN & ROD AssemblyFastrak Discharge Chute Discharge Chute Mount BracketDeck Pulley Assembly Idler Slide Uhmw RS Blade Spindle AssemblySection Belt Uhmw Deck Idler Clamp365262 4/07 This page intentionally left blank Deck Assembly 781567 NT .50-13 HX LK NY 546051 358242 Deck 365262 4/07 44Deck Pulley Assembly 365262 4/07 Blade Spindle Assembly Breakdown 365262 4/07 Contents Tractor Assembly Deck Deck InstallationDeck Belt Routing and Tensioning Seat Seat InstallationOperator Presence Switch Seat SupportTractor Decals Deck Decals Tractor Decals Turf Prod Serial no Plate Service DecalBattery Decal Fuel Indicator DecalDeck Decals 727420 365262 4/07 Contents 365262 4/07 Safe Maintenance & Adjustment Practices Maintenance & Adjustment Safety PrecautionsUsing a ramp Safety and Instruction DecalsMaintenance Lubrication IntroductionTorque values TiresFuse Cap screws BatteryAccess to integrated pump/motor units Hydraulic systemEngine Guard Jack stands Lower side plug Drain plug Filter Breather hose NippleFuel system Fuel Shut-off Valves Belt replacement Honda Fuel filterFuel shutoff valve Engine oil Engine drain plug oil filter Briggs & Stratton HondaDipstick Engine oil Filler tube Engine oil filter Drain plugMower blade maintenance Engine Belt PulleyMower blade removal 365262 4/07 365262 4/07 Seat adjustment Control lever adjustmentSteering linkage Link Steering dampenerHydraulic pump belt adjustment Park brake spring adjustmentPark brake switch adjustment AdjustingNut ChainsNut Deck leveling and height adjustmentBolt Adjuster Jam nut Hardware Foot Pedal Nuts Deck lift threaded rod Nut ChainsDeck lift rod Deck liftLift block Assist springsPart Number Index Part Part Part

Lawn Mower specifications

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