Lincoln Electric 4000 manual Electrical Output Connections, Welding Cable Connections

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A-5	INSTALLATION	A-5

FIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONS

1

POWER ARC 4000

80

70AMPS

AMPS

125

AMPS90

GENERATORAMPS

100

AMPS

WARNING

6

ELECTRODE SELECTION GUIDE

5

	3
2	4
2

1.	CURRENT CONTROL DIAL	4.	CIRCUIT BREAKERS (2) - 20 AMP
2.	WELD OUTPUT TERMINALS (2)	5.	RECEPTACLE - 240 VOLT, 20 AMP
3.	GROUND STUD	6.	DUPLEX RECEPTACLE - 120 VOLT, 20
		AMP

ELECTRICAL OUTPUT

CONNECTIONS

See Figure A.1 for the location of the current control dial, weld output terminals, ground stud, circuit breakers, 240 and 120 volt receptacles.

TABLE A.1

RECOMMENDED WELDING CABLE

SIZE AND LENGTH

TOTAL COMBINED LENGTH OF ELECTRODE AND

WORK CABLES

WELDING CABLE CONNECTIONS

Cable Size and Length

Be sure to use welding cables that are large enough. The correct size and length becomes especially important when you are welding at a distance from the welder.

Table A.1 lists recommended cable sizes and lengths for rated current and duty cycle. Length refers to the distance from the welder to the work and back to the welder. Cable diameters are increased for long cable lengths to reduce voltage drops.

	Cable Size for
	125 amp/
Cable Length	30% Duty Cycle
0-50 feet (0-15 meters)	6 AWG
50-100 feet (15-39 meters)	4 AWG
100-150 feet (30-46 meters)	3 AWG
150-200 feet (46061 meters)	2 AWG
200-250 feet (61-76 meters)	1 AWG

POWER-ARC 4000

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Contents POWER-ARC Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationMaster Table of Contents for ALL Sections Installation Technical Specifications POWER-ARCSafety Precautions Location and VentilationStoring Engine Exhaust can killPRE-OPERATION Engine Service Power-Arc 4000 Typical Fuel Consumption Muffler DeflectorSpark Arrester 8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore PlusElectrical Output Connections Welding Cable ConnectionsCable Size and Length Auxiliary Power Receptacles Cable InstallationMachine Grounding Plugs and HAND-HELD EquipmentPremises Wiring Circuit BreakersTable A.2 Electrical Device USE with the POWER-ARC Type Common Electrical Devices Possible ConcernsSafety Instructions OperationOperating Instructions General DescriptionOperational Features and Controls Design Features AdvantagesRecommended Applications Welding CapabilityControls and Settings GENERATOR/WELDER ControlsGasoline Engine Controls Engine Operation Before Starting the EngineStarting the Engine Stopping the Engine Running the EngineBREAK-IN Period Generator Operation General InformationTable B.3 Generator Power Applications Welding Operation Control Function / Operation Current Control DialMaterial Thickness Electrode Type Size Setting Welding GuidelinesStick Welding What Happens in the Arc? Welding arcCorrect Welding Position Correct Arc Length Correct Way to Strike An ArcCorrect Welding Speed Common Metals Types of WeldsUse the following Do the followingPenetration Fillet WeldsMultiple Pass Welds Welding in the Vertical PositionVertical-Up Welding Vertical-Down WeldingHow to Hardface the Sharp Edge Metal to Ground Wear Overhead WeldingWelding Sheet Metal Hardfacing To Reduce WearWelding Cast Iron Cast Iron Plate PreparationSelecting Electrodes Out-of-Position Group AWS E6011High-Speed Group AWS E6013 Low Hydrogen Group Stable-Arc E7018Accessories OPTIONS/ACCESSORIESLincoln Electric Accessories Maintenance Routine and Periodic MaintenanceEngine Maintenance Engine AdjustmentsFigure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Table D.1 Engine Maintenance Parts PartHonda GENERATOR/WELDER Maintenance Figure D.5. Brush Removal and ReplacementFigure D.6. Major Component Locations Troubleshooting HOW to USE Troubleshooting GuideSymptoms Possible AreasTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams Wiring Diagram Power ARC 4000 Codes 10671 4000 POWER-ARC POWER-ARC Precaucion Warnung