Lincoln Electric 4000 manual Welding Guidelines, Material Thickness Electrode Type Size Setting

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B-10

OPERATION

B-10

 

 

 

WELDING GUIDELINES

TABLE B.4

WELDING APPLICATIONS/ELECTRODE SELECTION GUIDE

Material Thickness

Electrode Type

Size

Setting

 

 

 

 

1/8” and thinner

FLEETWELD® 37

3/32”

90 amps

 

1AWS E6013

 

 

 

FLEETWELD® 180

 

70 amps

 

AWS E6011

 

 

 

Lincoln 7018 AC

90 amps

 

 

AWS E7018

 

 

 

 

 

 

3/16” Maximum

FLEETWELD® 37

1/8”

125 amps

 

AWS E6013

 

 

 

 

 

 

5/16” Maximum

FLEETWELD® 180

1/8”

90 amps

 

AWS E6011

 

 

 

 

 

 

Any Thickness

WEARSHIELD® ABR

1/8”

100 amps

 

 

 

 

NOTES:

The values listed are suggested settings. Actual setting may vary depending on individual preference and/or specific application. Beginners should use Lincoln E7018 AC.

For electrodes not listed, follow tables that are packed with the electrodes.

Ask for the Lincoln WELD DIRECTORY (Publication M210) for a complete listing of all Lincoln stick electrodes available.

1AWS = American Welding Society

POWER-ARC 4000

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Contents POWER-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications POWER-ARC InstallationLocation and Ventilation Safety PrecautionsStoring Engine Exhaust can killPRE-OPERATION Engine Service Muffler Deflector Power-Arc 4000 Typical Fuel ConsumptionSpark Arrester 8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore PlusWelding Cable Connections Electrical Output ConnectionsCable Size and Length Cable Installation Auxiliary Power ReceptaclesMachine Grounding Plugs and HAND-HELD EquipmentCircuit Breakers Premises WiringType Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the POWER-ARCOperation Safety InstructionsOperating Instructions General DescriptionDesign Features Advantages Operational Features and ControlsRecommended Applications Welding CapabilityGENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Before Starting the Engine Engine OperationStarting the Engine Running the Engine Stopping the EngineBREAK-IN Period General Information Generator OperationTable B.3 Generator Power Applications Control Function / Operation Current Control Dial Welding OperationWelding Guidelines Material Thickness Electrode Type Size SettingStick Welding Welding arc What Happens in the Arc?Correct Way to Strike An Arc Correct Welding Position Correct Arc LengthCorrect Welding Speed Types of Welds Common MetalsUse the following Do the followingFillet Welds PenetrationMultiple Pass Welds Welding in the Vertical PositionVertical-Down Welding Vertical-Up WeldingOverhead Welding How to Hardface the Sharp Edge Metal to Ground WearWelding Sheet Metal Hardfacing To Reduce WearCast Iron Plate Preparation Welding Cast IronOut-of-Position Group AWS E6011 Selecting ElectrodesHigh-Speed Group AWS E6013 Low Hydrogen Group Stable-Arc E7018OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Routine and Periodic Maintenance MaintenanceEngine Maintenance Engine AdjustmentsFigure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Part Table D.1 Engine Maintenance PartsHonda Figure D.5. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.6. Major Component Locations HOW to USE Troubleshooting Guide TroubleshootingPossible Areas SymptomsTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams Wiring Diagram Power ARC 4000 Codes 10671 4000 POWER-ARC POWER-ARC Precaucion Warnung