Lincoln Electric 4000 manual Diagrams

Page 45

WIRING DIAGRAM - POWER ARC 4000 (Codes, 10200, 10202, 10244, 10585, 10673, 10672, 10667)

L1

F-1

POWER-ARC 4000

W1A REACTOR

 

BLACK

W2

 

BLACK

OUTPUT STUDS

W1

 

 

BLACK

STATOR END

BRACKET GNDC

GROUND GREEN

 

 

6

 

2

6

GNDC

CB2

6A

GREEN

 

20A

 

 

 

 

5B

 

 

WHITE

 

GNDA 6B

GREEN YELLOW

GNDB

GREEN

 

 

ELECTRICAL

 

 

 

 

 

 

 

 

 

 

SYMBOLS

 

 

 

 

 

 

 

 

 

 

 

PER E1537.

 

 

 

 

 

 

202B RED

 

 

 

 

 

 

 

ROTOR

 

 

R1

CCW

202

STATOR

 

 

 

 

 

 

 

3.3

 

 

 

 

 

 

 

202

 

 

 

 

 

 

 

(+)

 

RED

200A

100W

RED

 

 

 

 

 

 

202A

 

(+)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

3

7

 

9

 

 

RED

 

200 RED

 

 

 

 

(-)

 

C1

 

 

 

5

 

3

 

 

 

 

 

D1

 

 

1

 

4

201A

 

600

FD

 

 

 

 

 

 

9A

 

 

 

 

 

 

 

BLACK

 

 

201

7A

 

 

3A

 

 

 

 

 

 

5A

 

 

 

 

 

 

 

(-)

(+)

 

20A

 

 

 

9A

 

 

BLACK

WHITE

 

CB1

 

 

 

 

 

 

 

 

 

 

 

 

7A

 

 

 

 

 

D2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

202C BROWN

 

 

 

 

 

 

 

 

ENGINE WIRING

 

DIAGRAMS

6C

5B

 

 

 

BLACK

MAG

LOW OIL

RUN/STOP

201B

 

 

PROTECTION

SWITCH

 

BLACK

 

 

5A WHITE

 

SWITCH

 

 

3B

 

(IF INSTALLED)

 

 

BLACK

 

 

 

3C

 

6C BLACK

 

BLACK WIRE

 

 

3C IS REMOVED

 

 

HOT

BLACK

 

 

& DISCARDED

 

 

 

LINE

 

 

GREEN

 

 

 

 

 

WHITE

 

 

 

LINE

NOTE:

 

5A

GFCI RECEPTACLE

ALL CASE FRONT COMPONENTS

WHITE WIRES

5B

OPTION

SHOWN VIEWED FROM REAR.

 

 

 

 

9-4-98H

 

 

 

 

 

 

S22160

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

F-1

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Page 44 Page 46
Contents POWER-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications POWER-ARC InstallationLocation and Ventilation Safety PrecautionsStoring Engine Exhaust can killPRE-OPERATION Engine Service Muffler Deflector Power-Arc 4000 Typical Fuel ConsumptionSpark Arrester 8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore PlusElectrical Output Connections Welding Cable ConnectionsCable Size and Length Cable Installation Auxiliary Power ReceptaclesMachine Grounding Plugs and HAND-HELD EquipmentCircuit Breakers Premises WiringType Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the POWER-ARCOperation Safety InstructionsOperating Instructions General DescriptionDesign Features Advantages Operational Features and ControlsRecommended Applications Welding CapabilityGENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Engine Operation Before Starting the EngineStarting the Engine Stopping the Engine Running the EngineBREAK-IN Period General Information Generator OperationTable B.3 Generator Power Applications Control Function / Operation Current Control Dial Welding OperationWelding Guidelines Material Thickness Electrode Type Size SettingStick Welding Welding arc What Happens in the Arc?Correct Welding Position Correct Arc Length Correct Way to Strike An ArcCorrect Welding Speed Types of Welds Common MetalsUse the following Do the followingFillet Welds PenetrationMultiple Pass Welds Welding in the Vertical PositionVertical-Down Welding Vertical-Up WeldingOverhead Welding How to Hardface the Sharp Edge Metal to Ground WearWelding Sheet Metal Hardfacing To Reduce WearCast Iron Plate Preparation Welding Cast IronOut-of-Position Group AWS E6011 Selecting ElectrodesHigh-Speed Group AWS E6013 Low Hydrogen Group Stable-Arc E7018Accessories OPTIONS/ACCESSORIESLincoln Electric Accessories Routine and Periodic Maintenance MaintenanceEngine Maintenance Engine AdjustmentsFigure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Table D.1 Engine Maintenance Parts PartHonda Figure D.5. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.6. Major Component Locations HOW to USE Troubleshooting Guide TroubleshootingPossible Areas SymptomsTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams Wiring Diagram Power ARC 4000 Codes 10671 4000 POWER-ARC POWER-ARC Precaucion Warnung
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