Lincoln Electric 4000 manual Options/Accessories, Lincoln Electric Accessories

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ACCESSORIES

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OPTIONS/ACCESSORIES

LINCOLN ELECTRIC ACCESSORIES

The following options/accessories are available for your POWER-ARC 4000 from your local Lincoln Distributor.

Accessory Set (K875) – Includes the following:

•Twenty feet (6.1 meters) of #6 AWG electrode cable

•Fifteen feet (4.6 meters) of #6 work cable

•Headshield with No. 10 filter

•Work clamp

•Insulated electrode holder

•Sample electrodes

The cables are rated at 150 amps, 40% duty cycle.

Power Plug Kit (K802U) – Provides three plugs, two for the 120 volt duplex receptacle and one for the 240 volt receptacle. (Order K802T power plug kit for CSA model)

GFCI Receptacle Kit (K896-3) - Includes one UL approved 115 volt ground fault circuit interrupter duplex type receptacle with cover and installation instructions. Replaces the factory installed 115 volt duplex receptacle. Each side of the GFCI duplex is rated at 15 amps but the maximum total current from the GFCI duplex is limited to 20 amps. (15 Amps for CSA model)

Undercarriage (K882-2) - 2- wheeled, hand movable undercarriage available for field installation.

Rotor Removal Kit (S20925) – A service kit with thru and impact bolts for removing the generator rotor from the tapered engine crankshaft.

BRIGGS AND STRATTON ACCESSORIES (FOR THE 8 HP KOOL BORE ENGINE ONLY)

The following options/accessories are available for your POWER-ARC 4000 from your local Briggs & Stratton Distributor. Check with the distributor for availability of options/accessories for the 9 HP Vanguard engine.

Foam Pre-cleaner (B&S No. 492889) - Provides a foam pre-cleaner for placement around the paper cartridge air cleaner. Increases protection in extreme- ly dusty or dirty environments.

Oil Gard® Low Oil Shutdown Kit (B&S No. 398182) – Installs in the crankcase access port. Senses low oil conditions and automatically stops the engine. The engine cannot be restarted until sufficient oil is added. It is recommended that the Oil Gard Kit be installed on Power Arc machines where the machine is subject to long periods of continuous running.

Super Lo-Tone®Muffler - Square (B&S No. 494221)

–Replaces the round Lo-Tone muffler that comes installed on the engine. Limits exhaust noise but reduces maximum generator output by 100-200 watts.

Muffler Guard (B&S No. 494868) - This guard installs onto the muffler via a supplied bracket and protects against incidental contact with a “HOT” muffler. Do not use this guard in tandem with both a deflector and spark arrester.

SEMIAUTOMATIC MIG WELDING WITH A LINCOLN WELD-PAK 100 OR WELD-PAK 125

In addition to using the accessories/options listed above, the POWER-ARC 4000 generator can supply power to a Lincoln ELectric Weld-Pak 100 or Weld- Pak 125 wire feed welder. The Weld-Pak comes with all the supplies needed for Flux-Cored Arc Welding (FCAW).

A K610-1 MIG (Metal Inert Gas) Conversion Kit is also available for the Weld-Pak. The kit provides every- thing needed for Gas Metal Arc Welding (GMAW) or MIG processes. Contact your local authorized Lincoln representative for details about the Weld-Pak and MIG Conversion Kit.

POWER-ARC 4000

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Contents POWER-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications POWER-ARC InstallationEngine Exhaust can kill Safety PrecautionsLocation and Ventilation StoringPRE-OPERATION Engine Service 8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore Plus Power-Arc 4000 Typical Fuel ConsumptionMuffler Deflector Spark ArresterCable Size and Length Electrical Output ConnectionsWelding Cable Connections Plugs and HAND-HELD Equipment Auxiliary Power ReceptaclesCable Installation Machine GroundingCircuit Breakers Premises WiringType Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the POWER-ARCGeneral Description Safety InstructionsOperation Operating InstructionsWelding Capability Operational Features and ControlsDesign Features Advantages Recommended ApplicationsGENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Starting the Engine Engine OperationBefore Starting the Engine BREAK-IN Period Stopping the EngineRunning the Engine General Information Generator OperationTable B.3 Generator Power Applications Control Function / Operation Current Control Dial Welding OperationWelding Guidelines Material Thickness Electrode Type Size SettingStick Welding Welding arc What Happens in the Arc?Correct Welding Speed Correct Welding Position Correct Arc LengthCorrect Way to Strike An Arc Do the following Common MetalsTypes of Welds Use the followingWelding in the Vertical Position PenetrationFillet Welds Multiple Pass WeldsVertical-Down Welding Vertical-Up WeldingHardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet MetalCast Iron Plate Preparation Welding Cast IronLow Hydrogen Group Stable-Arc E7018 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013Lincoln Electric Accessories AccessoriesOPTIONS/ACCESSORIES Engine Adjustments MaintenanceRoutine and Periodic Maintenance Engine MaintenanceFigure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Honda Table D.1 Engine Maintenance PartsPart Figure D.5. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.6. Major Component Locations HOW to USE Troubleshooting Guide TroubleshootingPossible Areas SymptomsTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams Wiring Diagram Power ARC 4000 Codes 10671 4000 POWER-ARC POWER-ARC Precaucion Warnung
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