Lincoln Electric IM10074 manual Selecting Electrodes, Low Hydrogen Group AWS E7018

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OPERATION

b-16

 

 

 

In some instances a back-up strip may be used and plates may be gapped 1/8” (3.2mm) or more, as shown in figure (b).

 

 

Scrap steel back-up strip

(a)

(b)

(c)

Three ways to prepare plates where complete penetration is necessary.

On sections where only a sealed joint is required and strength is not important, the joint may be welded after slightly veeing out the seam as shown in figure (d) below.

(d)(e)

Single and double beads, with and without beveling for tight, partial strength joints.

Selecting Electrodes

Which electrode is best for the particular job . . . how do you use it? These are important questions because the cost, quality, and appearance of your work depends on proper electrode selection and applica- tion. MILD STEEL ELECTRODES may be classified into the following groups:

Out-of-Position Group (AWS E6011)

High-Speed Group (AWS E6013)

This group includes electrodes which have a moder- ately forceful arc and deposit rates between those of the out-of-position and high-deposit electrodes.

They are primarily general purpose production elec- trodes especially for downhill fillets and laps or short and irregular welds that change direction or position. They are also widely used in maintenance and recom- mended for sheet metal fillet and lap welds. Motion “D” (see drawing) is generally used for vertical-up welding, but motions “A” and “B” are also suitable.

Low Hydrogen Group (AWS E7018)

These electrodes are generally called “low hydrogen”. The name comes from the fact that their coating contains little hydrogen in either moisture or chemical form. Low hydrogen electrodes offer these benefits: outstanding crack resistance, lowest porosity on sulphur bearing steels, and X-ray quality deposit capa- bility. Thus, they are the first choice when welding “problem” steels. E7018 can be used in all positions, with Motion “C” (below) recommended for the first pass on vertical-up welds. NEVER use a whipping technique or a long arc with these electrodes. ALWAYS fill craters by drawing electrode away slowly. ALWAYS keep these electrodes dry. Electrodes, when not used within a few hours after a container is opened, must be stored in heated cabinets.

This group includes electrodes which have a snappy, deep penetrating arc and fast freezing deposits.

These electrodes are used for general purpose, all- position fabrication and repair welding. They are also the best choice for pipe welding and sheet metal butt, corner, and edge welds. They can be used for repair work when dirt, grease, plating or paint cannot be completely cleaned from the steel. These electrodes are typically used with motions “A” and “B” (see draw- ing) for the first pass on vertical-up welds.

Motions

E

D

START F

C

BG

SIDE

AVIEW

bULLDOG™ 5500

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Contents Safety Depends on You BulldogSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Storing Safety PrecautionsLocation and Ventilation Engine Exhaust can killTilting PRE-OPERATION Engine ServiceStacking OILTAbLE A.1 Recommended Welding CAbLE SIzE and Length Electrical Output ConnectionsWelding CAbLE Connections Hour MeterElectrical Connections 5INSTALLATIONA-5Auxiliary Power Receptacles Machine GroundingPremises Wiring Circuit bREAKERSTAbLE A.2 Electrical Device USE with this ProductType Common Electrical Devices Possible Concerns Operation Limitations WELDER/GENERATOR ControlsOutput Panel Controls Engine Operation Gasoline Engine ControlsBEFORE Starting the Engine Starting the EngineRunning the Engine Generator OperationStopping the Engine LOW OIL SensingGenerator Power Applications TAbLE b.1To USE the bULLDOG 5500 for Welding Welding OperationControl Function / Operation Current Control Dial After YOU Finish the WeldTAbLE b.2 Material Thickness Electrode Type Size SettingWelding Guidelines Welding APPLICATIONS/ELECTRODE Selection GuideWhat Happens in the Arc? Welding circuit for Stick shielded metal arc weldingCorrect Arc Length Correct Welding PositionCorrect Way to Strike An Arc Correct Welding SpeedPractice Common MetalsTypes of Welds Multiple Pass Welds Fillet JointsPenetration Welding in the Vertical PositionVertical-Up Welding Vertical-Down WeldingHardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet MetalWelding Cast Iron Cast Iron Plate PreparationSelecting Electrodes Out-of-Position Group AWS E6011 High-Speed Group AWS E6013Low Hydrogen Group AWS E7018 Accessories OPTIONS/ACCESSORIESLincoln Electric Accessories Maintenance Routine and Periodic MaintenanceEngine Maintenance Engine Adjustments Figure D.2 Clean AreaOperational Clearance Engine Maintenance PartsSpark Plug Service Part KohlerGENERATOR/WELDER Maintenance Figure D.6. bRUSH Removal and ReplacementFigure D.7. Major Component Locations 1TROUbLESHOOTINGE-1 PRObLEMS POSSIbLE SymptomsTROUbLESHOOTING Engine requires service to head, head gasket, and/or valves Diagrams Dimension Print M22563BULLDOG Precaucion Warnung