Lincoln Electric IM10074 manual Installation

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A-1	INSTALLATION	A-1

TECHNICAL SPECIFICATIONS - bULLDOG™ 5500 K2708-2

INPUT - GASOLINE ENGINE

Manufacturer

Kohler

CH395

Description

1cyl.,

4 cycle

air-cooled gasoline

9.5HP @ 3600 RPM

Aluminum Block

with Cast Iron

Sleeve

Speed

3750 RPM

±100 RPM at no load

Displacement

16.9cu. in.

(277 cc)

bore x Stroke

3.1” x 2.3”

(78mm x 58mm)

Ignition

Manual, Recoil start; Manual choke

Capacities

Fuel: 1.9 gal. (7.2 L)

Oil: 1.2 qts.(1.1 L)

Duty Cycle

30% Duty Cycle

60% Duty Cycle

RATED OUTPUT - WELDER

Amps AC

125 Amps AC Constant Current

100 Amps AC Constant Current

Volts at Rated Amperes

20VAC

25VAC

Welding Ranges

70 - 140 Amps AC

Height

25.62in. 651 mm

OUTPUT - WELDER AND GENERATOR

Welder Open Circuit Voltage			AC Auxiliary Power
	66 VAC Max.		4000 Continuous Watts
				5500 Surge Watts
PHYSICAL DIMENSIONS
PHYSICAL DIMENSIONS
Width		Depth		Weight
21.77 in.		31.48 in.		198.0 lb.
553 mm		800 mm		89.8 kg

bULLDOG™ 5500

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Contents Safety Depends on You BulldogSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Safety Precautions Location and VentilationStoring Engine Exhaust can killPRE-OPERATION Engine Service StackingTilting OILElectrical Output Connections Welding CAbLE ConnectionsTAbLE A.1 Recommended Welding CAbLE SIzE and Length Hour Meter5INSTALLATIONA-5 Auxiliary Power ReceptaclesElectrical Connections Machine GroundingPremises Wiring Circuit bREAKERSType Common Electrical Devices Possible Concerns TAbLE A.2Electrical Device USE with this Product Operation Output Panel Controls LimitationsWELDER/GENERATOR Controls Engine Operation Gasoline Engine ControlsBEFORE Starting the Engine Starting the EngineGenerator Operation Stopping the EngineRunning the Engine LOW OIL SensingGenerator Power Applications TAbLE b.1Welding Operation Control Function / Operation Current Control DialTo USE the bULLDOG 5500 for Welding After YOU Finish the WeldMaterial Thickness Electrode Type Size Setting Welding GuidelinesTAbLE b.2 Welding APPLICATIONS/ELECTRODE Selection GuideWhat Happens in the Arc? Welding circuit for Stick shielded metal arc weldingCorrect Welding Position Correct Way to Strike An ArcCorrect Arc Length Correct Welding SpeedTypes of Welds PracticeCommon Metals Fillet Joints PenetrationMultiple Pass Welds Welding in the Vertical PositionVertical-Up Welding Vertical-Down WeldingHow to Hardface the Sharp Edge Metal to Ground Wear Overhead WeldingHardfacing To Reduce Wear Welding Sheet MetalWelding Cast Iron Cast Iron Plate PreparationLow Hydrogen Group AWS E7018 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013 Lincoln Electric Accessories AccessoriesOPTIONS/ACCESSORIES Engine Maintenance MaintenanceRoutine and Periodic Maintenance Engine Adjustments Figure D.2 Clean AreaEngine Maintenance Parts Spark Plug ServiceOperational Clearance Part KohlerGENERATOR/WELDER Maintenance Figure D.6. bRUSH Removal and ReplacementFigure D.7. Major Component Locations 1TROUbLESHOOTINGE-1 PRObLEMS POSSIbLE SymptomsTROUbLESHOOTING Engine requires service to head, head gasket, and/or valves Diagrams Dimension Print M22563BULLDOG Precaucion Warnung