Lincoln Electric IM10074 manual Generator Operation, Stopping the Engine, Running the Engine

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OPERATION

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STOPPING THE ENGINE

1.Remove all welding and generator power loads and let the engine cool by running it for several minutes.

2.Stop the engine by placing the “ON/OFF” switch in the “OFF”(O) position.

3.Close the fuel shutoff valve.

WARNING

Close the fuel valve when the machine is trans- ported to prevent fuel leakage from the carburetor.

For long periods of storage, turn off the fuel shut- off valve and let the engine run until there is no more fuel in the line. Use a fuel additive such as Sta-bil to minimize fuel gum deposits.

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RUNNING THE ENGINE

The engine is set at the factory to run at high idle speed when not under load. You should not adjust this setting yourself.

bREAK-IN PERIOD

The engine will use a greater amount of oil during its “break-in” period. Check the oil frequently during break-in. For more details, see the MAINTENANCE section in the engine owner’s manual.

CAUTION

During break-in, the unit should be subjected to moderate loads. before stopping the engine, remove all loads and allow the engine to cool sev- eral minutes.

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LOW OIL SENSING

This engine has a built in sensor which responds to low oil level (not pressure). When activated, the syst- tem will shut the engine down. The engine will not restart untill sufficient oil is added. Check oil level fre- quently and add oil as required to the full mark on the dipstick. (DO NOT OVERFILL)

GENERATOR OPERATION

CAUTION

be sure that any electrical equipment plugged into the generator’s AC power receptacles can with- stand a ±10% voltage and a ±4% frequency varia- tion. Some electronic devices cannot be powered by the bULLDOG™ 5500. Refer to Table A.2, ELECTRICAL DEVICE USE WITH THE bULLDOG™ 5500, in the INSTALLATION section of this manu- al.

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GENERAL INFORMATION

The BULLDOG™ 5500 generator is rated at 4000 continuous watts (5500 surge watts). It provides both 120 volt and 240 volt power. You can draw up to 20 amps from either side of the 120 volt duplex recepta- cle, but no more than 33.3 amps from both sides at once. Up to 16.7 amps can be drawn from the single 240 volt receptacle.

Electrical loads in watts are approximately calculated by multiplying the voltage rating of the load by the number of amps it draws. (This information is given on the load device nameplate.) For example, a device rated 120 volts, 2 amps will need 240 watts of power (120 x 2 = 240).

You can use Table B.1, GENERATOR POWER APPLICATIONS, to determine the wattage require- ments of the most common types of loads you can power with the BULLDOG™ 5500. Be sure to read the notes at the bottom of the table.

TO USE THE bULLDOG™ 5500 AS AN AUXILIARY POWER SUPPLY:

1.Start the gasoline engine. See ENGINE OPERA- TION in this section of the manual and the engine owner’s manual.

2.Set the current control dial on the output control panel to “GENERATOR”. See Figure B.1.

3.Plug the load(s) into the appropriate 120 volt or 240 volt power receptacle.

NOTE: During welding, the maximum generator out- put for auxiliary loads is 100 watts.

NOTE: You can supply multiple loads as long as the total load does not exceed 5,500 surge watts or 4,000 Continuous watts. Be sure to start the largest loads first.

bULLDOG™ 5500

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Contents Bulldog Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Engine Exhaust can kill Safety PrecautionsLocation and Ventilation StoringOIL PRE-OPERATION Engine ServiceStacking TiltingHour Meter Electrical Output ConnectionsWelding CAbLE Connections TAbLE A.1 Recommended Welding CAbLE SIzE and LengthMachine Grounding 5INSTALLATIONA-5Auxiliary Power Receptacles Electrical ConnectionsCircuit bREAKERS Premises WiringElectrical Device USE with this Product TAbLE A.2Type Common Electrical Devices Possible Concerns Operation WELDER/GENERATOR Controls LimitationsOutput Panel Controls Gasoline Engine Controls Engine OperationStarting the Engine BEFORE Starting the EngineLOW OIL Sensing Generator OperationStopping the Engine Running the EngineTAbLE b.1 Generator Power ApplicationsAfter YOU Finish the Weld Welding OperationControl Function / Operation Current Control Dial To USE the bULLDOG 5500 for WeldingWelding APPLICATIONS/ELECTRODE Selection Guide Material Thickness Electrode Type Size SettingWelding Guidelines TAbLE b.2Welding circuit for Stick shielded metal arc welding What Happens in the Arc?Correct Welding Speed Correct Welding PositionCorrect Way to Strike An Arc Correct Arc LengthCommon Metals PracticeTypes of Welds Welding in the Vertical Position Fillet JointsPenetration Multiple Pass WeldsVertical-Down Welding Vertical-Up WeldingWelding Sheet Metal How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Hardfacing To Reduce WearCast Iron Plate Preparation Welding Cast IronOut-of-Position Group AWS E6011 High-Speed Group AWS E6013 Selecting ElectrodesLow Hydrogen Group AWS E7018 OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Routine and Periodic Maintenance MaintenanceEngine Maintenance Figure D.2 Clean Area Engine AdjustmentsPart Kohler Engine Maintenance PartsSpark Plug Service Operational ClearanceFigure D.6. bRUSH Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.7. Major Component Locations 1TROUbLESHOOTINGE-1 Symptoms PRObLEMS POSSIbLETROUbLESHOOTING Engine requires service to head, head gasket, and/or valves Diagrams M22563 Dimension PrintBULLDOG Precaucion Warnung