Poulan PO16542B manual Engine, Battery, Belts, Transaxle Cooling, Lubrication

Page 16

CUSTOMER RESPONSIBILITIES

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Open battery box door.

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY” in the Service and Adjustments section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 11

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

 

OIL DRAIN VALVE

CLOSED

 

AND

 

LOCKED

 

POSITION

 

 

DRAIN

YELLOW

TUBE

CAP

 

FIG. 12

Unlock drain valve by pushing inward and turning coun- terclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

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Image 16 Contents
Model NO. PO16542B Safety Rules IV. ServiceGeneral Operation II. Slope OperationSafety Rules Safe Operation Practices for Ride-On MowersTable of Contents Unassembled Parts Steering Wheel SeatKeys Slope SheetAssembly Tools Required for AssemblyHOW to SET UP Your Tractor To Remove Tractor from CAR- TONInstall Seat See Fig Lower seat into operating position and sit on seatCheck Tire Pressure Check Deck LevelnessCheck for Proper Position of ALL Belts Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor Before Starting the Engine To Operate on HillsTo Transport Towing Carts and Other ATTACH- MentsADD Gasoline Mowing TipsTo Start Engine See Fig Lubrication Chart Service DatesCustomer Responsibilities General RecommendationsTractor Brake OperationTires Operator Presence SystemBattery EngineBelts Transaxle CoolingClean AIR Screen To Service PRE-CLEANERTo Service Cartridge Engine Cooling Fins See FigCleaning MufflerSpark Plugs IN-LINE Fuel Filter See FigTo Install Mower See Fig Service and AdjustmentsTo Remove Mower See Fig To Level Mower Housing FRONT-TO-BACK Adjustment See FigsTo Adjust Brake See Fig Belt InstallationTo Replace Mower Blade Drive Belt See Fig To Replace Motion Drive Belt See FigTo Adjust Steering Wheel Alignment Replacing Battery See FigsFront Wheel TOE-IN/CAMBER To Attach Jumper CablesTo Adjust Carburetor To Replace Headlight BulbInterlocks and Relays To Replace FuseStorage OtherFuel System Engine OILTroubleshooting Points Problem Cause CorrectionWhen operator leaves Schematic Tractor - Model Number PO16542B, Product no 56Electrical KEY Part Description Chassis and Enclosures Saddle Slkscr Flat Lt 6 Sp Drive Transaxle Peerless Model 206-545C Steering Assembly KEY Part NO. NO. Description Engine 148315 Seat Assembly Decals Wheels & TiresMower Lift 159460 Mower Deck Repair Parts Service Notes Limited Warranty C U M SEH Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAX