P 2/ 22
Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
| Code No. | Description | Use for |
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| 1R004 | Retaining ring pliers | removing/ installing Retaining rings |
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| 1R005 | Retaining ring pliers | removing/ installing Cotter by using 1R389 |
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| 1R006 | Retaining ring pliers | removing/ installing Retaining rings |
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| 1R028 | Bearing setting pipe |
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| 1R031 | Bearing setting pipe | removing Spiral bevel gear 14 from Ball bearing 609ZZ |
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| 1R033 | Bearing setting plate 10.2 | removing Ball bearing 6000DDU from Cutter shaft complete |
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| 1R045 | Gear extractor (Large) | removing Ball bearings |
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| 1R127 | Air density tester | diagnosing Carburetor |
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| 1R247 | Round bar for arbor | removing Clutch drum complete from Clutch case |
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| removing Spiral bevel gear 14 from Ball bearing 6000ZZ and |
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| 1R282 | Round bar for arbor | 6000 |
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| removing Piston pin |
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| 1R286 | Round bar for arbor |
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| 1R291 | Retaining ring S and R pliers | removing/ installing Retaining rings |
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| 1R364 | Flywheel puller | removing Flywheel |
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| 1R366 | Feeler gauge set | adjusting Ignition coil, Spark plug |
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| 1R389 | Cotter removal attachment | removing/ installing Cotter by using 1R005 |
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10mm Hex socket bit | removing/ installing Flywheel |
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14mm Hex socket bit | removing/ installing Clutch |
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Wire brush | cleaning Spark plug |
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| 1R219 | Torque wrench shaft | tightening Bolts to specified torque |
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| 1R254 | Torque wrench shaft |
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[2] HANDLING OF GASKET
Once Gasket is removed:
(1)Clean up the mating surface where the gasket was installed to maintain its sealing performance.
(2)Replace it with a new one.
[3] LUBRICANT / ADHESIVE APPLICATION
(1)Apply a little amount of Makita grease N No. 2 to Spiral spring in Recoil starter and the spline ends of Shaft in Shaft pipe complete.
(2)When the inside of Gear case is cleaned, supply 11g of Makita grease N No. 2 from the grease inlet.
(3)Apply 4g of Makita grease N No. 1 to the entire portion of Shaft in Shaft pipe complete.
(4)Once Engine is disassembled, remove oil/grease from the mating surface of Cylinder and Crankcase complete, then apply ThreeBond 1215/1216 to the mating surface for the reassembly.
[4]DISASSEMBLY/ASSEMBLY
Follow the instructions described below in advance before repairing:
•Wear gloves.
•Remove the cutting tool from the unit, and if it is a saw blade, attach the blade cover to the blade.
•When the engine is hot from use, cool down the engine enough or you can get burned.
•Remove remaining fuel from Fuel tank and Carburetor completely. [FLAMMABLE MATERIAL KEEP FIRE AWAY]
•Remove Spark plug cap from Spark plug.
•Repair the engine on a stable workbench and in a clean workplace kept as free of dust and debris as possible.
•In order to avoid wrong reassembly, draw or write down where and how the parts are assembled, and what are the parts. It is also recommended to have boxes ready to keep disassembled parts by group.
•Handle the disassembled parts carefully. Clean and wash them properly.
•If some bolts and screws are too tight, use an impact driver.
•Tighten the bolts and the screws to the specified torque as shown in
•Each time after you mounted a main part of the engine such as the piston, check if it moves smoothly without abnormal noise by manually turning the crankshaft.
•After completion of reassembly, check for loose parts or abnormal noise and vibration by manually turning the crankshaft.