Simplicity CE Models, 5022285 Troubleshooting Adjustments & Service, Troubleshooting the Rider

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Troubleshooting

Adjustments & Service

TROUBLESHOOTING WARNING

While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly.

The troubleshooting guide below lists the most common problems, their causes and remedies.

See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself. If you prefer, all of these procedures can be performed for you by your local authorized dealer.

To avoid serious injury, perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged.

Always remove the ignition key, disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance, to prevent accidental starting of the engine.

TROUBLESHOOTING THE RIDER

PROBLEM

CAUSE

REMEDY

Engine will not turnover or start.

1.

Parking brake not engaged.

1.

Engage parking brake.

 

2.

PTO (electric clutch) switch

2.

Place in OFF position.

 

 

in ON position.

 

 

 

3.

Out of fuel.

3.

If engine is hot, allow it to cool, then refill

 

 

 

 

the fuel tank.

 

4.

Engine flooded.

4.

Move choke control to closed position.

 

5.

Fuse blown.

5.

Replace fuse.

 

6.

Battery terminals require

6.

Clean the battery terminals

 

 

cleaning.

 

 

 

7.

Battery discharged or dead.

7.

Recharge or replace.

 

8.

Wiring loose or broken.

8. Visually check wiring & replace broken or

 

 

 

 

frayed wires. Tighten loose connections.

 

9.

Solenoid or starter motor faulty.

9.

Repair or replace. See authorized dealer

 

10.

Safety interlock switch

10. Replace as needed. See authorized

 

 

faulty.

 

service dealer.

 

11.

Spark plug(s) faulty, fouled

11. Clean and gap or replace.

 

 

or incorrectly gapped.

 

See engine manual.

 

12.

Water in fuel.

12. Drain fuel & replace with fresh fuel.

 

13.

Gas is old or stale.

13. Drain fuel & replace with fresh fuel.

 

 

 

 

 

Engine starts hard or runs poorly.

1.

Fuel mixture too rich.

1.

Clean air filter. Check choke adjustment.

 

2.

Spark plug faulty, fouled, or

2.

Clean and gap or replace.

 

 

incorrectly gapped.

 

(See engine manual.)

 

 

 

 

 

Engine knocks.

1.

Low oil level.

1.

Check/add oil as required.

 

2.

Using wrong grade oil.

2.

See engine manual.

 

 

 

 

 

Excessive oil consumption.

1.

Engine running too hot.

1.

Clean engine fins, blower screen and

 

 

 

 

air cleaner.

 

2.

Using wrong weight oil.

2.

See engine manual.

 

3.

Too much oil in crankcase.

3.

Drain excess oil.

 

 

 

 

 

Engine exhaust is black.

1.

Dirty air filter.

1.

Replace air filter. See engine manual.

 

2.

Engine choke control

2.

Open choke control.

 

 

is in closed position.

 

 

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Contents Bindery Operator’s ManualsPaper Size PressPage 23HP Zero-Turn Riders 21HP Zero-Turn RidersPage Table of Contents Safety Rules and Information General OperationTransporting and Storage Towed Equipment RIDE-ON Units Slope OperationChildren EmissionsService and Maintenance Service & MaintenanceSafe Handling of Gasoline Roll BAR Instructions Safety Rules & InformationInspection and Maintenance of the Roll BAR Seat Belt CE Models Identification NumbersCE Identification TAG Markings North AmericanDecal Warning Part No Safety DecalsSafety Decals Decal Danger, Mower Decal MainPart NoSafety Icons & Interlock System Safety Interlock SystemOperational Safety Checks Choke PTO Power Take Off SwitchControl Functions Parking BrakeFeatures & Controls Checks Before Starting General Operating SafetyMowing OperationStarting the Engine Stopping the RiderReverse Travel Practice Zero Turn Driving PracticeSmooth Travel Forward Travel PracticePractice Turning Around a Corner Practice Turning In Place Executing an End-Of-Row Zero TurnExecuting Turns Keep roll bar in the raised position and use seat belt Raise & Lower the Roll BARTo lower the roll bar To raise the roll barStorage Attaching a TrailerBefore Every Spring Each 100 250 Fall Use Hours Safety ItemsRider Maintenance Engine MaintenanceRegular Maintenance Lubrication Grease Oil Change Hydraulic OIL Filter Battery MaintenanceCleaning the Battery and Cables Check Hydraulic OIL LevelRemoving the Blade Servicing the Mower BladesTroubleshooting the Rider Troubleshooting Adjustments & ServiceTroubleshooting the Mower Troubleshooting, Adjustment & ServiceSeat Adjustment Ground Speed Control Lever AdjustmentSpeed Balancing Adjustment Battery Charging Parking Brake AdjustmentRear Suspension Adjustment To adjust the spring pre-loadTo adjust the upper mounting position Blade Brake Check PTO Clutch AdjustmentRETURN-TO-NEUTRAL Adjustment Neutral AdjustmentAdjustment Mowing Height Adjustment Foot Pedal AdjustmentTo adjust pedal position 4 Spacers Deck Leveling AdjustmentHydraulic Pump Drive Belt Replacement Mower PTO Belt Idler Arm Stationary Idler Pulley Mower Belt ReplacementTransmissions DimensionsEngine Chassis