Raypak P-R185B To P-R405B, C-R185B To P-R405B, P-R185BL To P-R405BL, C-R185BL To C-R405BL, RP2100

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SECTION 3 - INSTALLATION INSTRUCTIONS

CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

IMPORTANT NOTICE

These instructions are intended for the use of qualified personnel only, specifically trained and experienced in the installation of this type of heating equipment and

Analternativemethodforprovidingabaseforcombustible floors is illustrated below. Heaters must not be installed on carpeting.

related system components. Installation and service personnel may be required by some states to be li- censed. If your state is such, be sure your contractor bears the appropriate license. Persons not qualified shall not attempt to fix this equipment nor attempt repairs according to these instructions.

WARNING:

Improper installation, adjustment, alteration, service or maintenance may damage the equipment, create a hazard resulting in asphyxiation, explosion or fire, and

12"

Minimum

4" Minimum

12"

Minimum

Fig. # 8148.1

Sheet Metal

24 Gauge

will void the warranty.

CODEREQUIREMENTS

NOTE: The heater should not be located in an area where possible water leakage will result in damage to the area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is recom- mended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.

Installation must be in accordance with local codes, or, in the absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z223.1 and National Electrical Code, ANSI/NFPA 70, and for Canada, the latest edition of CAN/CGA-B149.1 and B149.2, and Canadian Electrical Code, CSA C22.1 Part 1 and Part 2.

BASE INSTALLATION

Heater must be mounted on a level base, such as cement slab, cement blocks or other non-combustible surface. An optional non-combustible base is available for all models.

Utilize hollow concrete cinder blocks, align holes and leave ends open.

CLEARANCES

ALL HEATERS

For clearances from combustible surfaces, see the chart below.

CLEARANCEFROM

COMBUSTIBLECONSTRUCTION

INDOOR INSTALLATIONS:

Top*- 30"(Drafthood)

Back - 6"

Front - Alcove

Right Side- 12" (Water Side)

Vent - 6"

Left Side-6"

 

(Opposite Water side)

OUTDOOR INSTALLATION:

Top* - Unobstructed (Stackless top or outdoor stack) Back - 6"

Side - 6"

*Clearance from top of vent terminal

When installed according to the listed minimum clear- ances from combustible construction materials, the Raypak pool heaters can still be serviced without remov- ing permanent structural construction around the heater.

However for ease of servicing, we recommend a clear- ance of at least 24" in the front, and at least 18" on the water connection side. This will enable the heater to be serviced in its installed location, that is, without move- ment or removal of the heater.

Clearances less than these (6" minimum), may require removal of the heater to service either the heat exchanger or the burner tray. In either case, the heater must be installed in a manner that will enable the heater to be serviced without removing any structure around the heater.

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Contents What to do if YOU Smell GAS Installation and Operating InstructionsPage Contents Before START-UP Burners Water START-UP ProceduresFor Your Safety Read Before Operating To Turn OFF GAS to Appliance Millivolt SystemLighting Instructions Operating Instructions Electronic Ignitions SystemsWhat to do if YOU Smell GAS Visual Inspection Maintenance and Care ProceduresWater Pressure Switch After START-UPCold Weather Operation Pool & SPA Water ChemistryAutomatic Chlorinators Chemical Feeders Winterizing the Pool & SPA Heater Standardunit Asme Unit General SpecificationsReceiving Equipment Installation Instructions Outdoorheaters Installations onlyIndoor KIT Includes Indoor HeaterOutdoor KIT Includes Securing the TOP Panel Cover Outdoor KIT only Installing the Clips Indoor & Outdoor KitsSecuring the TOP Panel Cover Indoor KIT only Installing the TOP Cover Outdoor KIT only Combustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingPipe Sizing for GAS Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Flow Rates Plumbing for Water ConnectionsUnitherm Governor Operation Connections Asme ModelsAuxiliary Bypass Valve Adjustment External Auxiliary Bypass Valve Where RequiredHeat Exchanger Pressure Drop Tables For Asme Models call your factory representative Electronic Electrical WiringMillivolt System Independently Transformer Wiring 120V Wiring240V Wiring Wiring Diagram Millivolt Units Mechanical Thermostat Wiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Millivolt Controls General Location of Controlscontrols and AdjustmentsControl Panel Removal Fahrenheit vs Centigrade Digital Thermostat ControlsThermostat Control Operation Display Definition DiagnosticsReading a Fault Remote Operation Remote Control Installation and OperationActivating the Remote Wire Remote Control On-Off Remote Control WiringPilot Safety Electronic Pressure SwitchFlame ROLL-OUT Safety Switch Pilot Safety MillivoltMain Burner and Orifice Removal Pilot Removal and CleaningBurner Drawer Removal GAS Valve RemovalUnitherm Governor U.G. Replacement TubecleaningprocedureDesootingprocedure Immersion Well ReplacementOperation START-UP ProceduresBurneradjustment Flame ROLL-OUT Safety SwitchCombustion FAN Removal Pilot RemovalMechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltFor qualified Technicians only Electrical Electronic Ignition IID TroubleshootingDigital Control Logic Flow Chart Eastman Avenue Oxnard, CA For Canada Replacement Parts ListRAYPAK, INC Page Pilot Assemblies Page Page Page Page Page

P-R185B To P-R405B, C-R185B To P-R405B, P-R185BL To P-R405BL, C-R185BL To C-R405BL, RP2100 specifications

Raypak offers a comprehensive line of boilers and water heaters, notably the P-R185B to P-R405B and C-R185B to P-R405B series, along with the RP2100 model. These products are engineered for efficiency, reliability, and performance in both residential and commercial applications.

The P-R185B to P-R405B series features a range of input capacities from 185,000 to 405,000 BTU/h, making them suitable for various heating requirements. The P-R series is equipped with Raypak's patented Cupro-Nickel heat exchanger, which offers superior corrosion resistance and extended life in challenging water conditions. These units also utilize a sealed combustion system, allowing for efficient operation and reduced energy consumption by drawing air from outside the building.

The C-R185B to P-R405B boilers are specifically designed for commercial applications where reliability is critical. They incorporate similar features to the standard P-R series and are built to handle higher heating demands, making them ideal for larger facilities. The C-R series models are recognized for their durable construction and advanced control systems, offering precise temperature management and enhanced performance.

In addition to these series, the P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature a low-NOx design to comply with stringent environmental regulations. This means they produce lower nitrogen oxides, making them an environmentally friendly option without sacrificing performance.

The RP2100 is another standout model, known for its robust design and cutting-edge technology. It boasts a high efficiency rating and is equipped with an intuitive digital control system, allowing users to monitor and adjust settings with ease. The RP2100 also features a modulating burner system, which adjusts the flame based on the heating demand, optimizing fuel usage and minimizing operational costs.

All Raypak models are designed with safety in mind, incorporating multiple safety features like thermal shutdowns and pressure relief valves. Their compact dimensions make installation straightforward, and the low maintenance requirements ensure longevity and consistent performance.

In summary, Raypak's P-R185B to P-R405B, C-R185B to P-R405B, P-R185BL to P-R405BL, and RP2100 series represent a commitment to quality and innovation in heating solutions, providing efficient and reliable options for both residential and commercial applications.