Raypak P-R185B To P-R405B, C-R185B To P-R405B, P-R185BL To P-R405BL, C-R185BL To C-R405BL, RP2100

Page 33

REMOTE CONTROL WIRING

Important Installation Notes for Remote or external wiring configuration

•Remote wiring must be run in separate conduit.

•Remote wiring must not be run parallel to High Voltage lines.

•For runs of under 30 feet, remote wiring should have stranded conductors with a minimum of 22 AWG, 600V, cable twisting 1.5 to 2.5 and jacketed.

•For runs over 30 feet, the conductors should be a minimum of 20 AWG, 600V, cable twisting 1.5 to 2.5 inch lay that is shielded and jacketed.

•Maximum cable length of 200 feet.

•For both Two and Three wire remote systems, the provided 7-pin wiring connector must be utilized. Please refer to the wiring instructions.

Note: The remote wires must be connected to the

7-pin connector before it is connected to the board.

2 Wire Remote Control (On-Off)

In this application, it assumed that only one heating function is required.

 

1.

Turn on power to the heater.

 

2.

Push the mode button to the "POOL" or "SPA" modes

 

 

and set the desired temperature. (example:102°F)

 

3.

Turnthemodebuttonto"OFF"andremovepowerfromthe

 

 

heater.

 

4.

On the "Remote Interface Harness" connect the BLUE

 

 

wire to one side of the "REMOTE" switch and connect the

 

 

other side to either the ORANGE/BLACK wire for "SPA"

 

 

operationortheBLACK/ORANGEwirefor"POOL"opera-

 

 

tion.

 

5.

Wire nut unused wire on the "Remote Interface Harness".

 

6.

Install the "7-Pin Remote Interface Harness" to the P8

 

 

connector and turn power "ON" to the heater.

Fig# 9492

See instructions on previous page to activate the

 

remote control.

3 Wire Remote Control Using Three Position Switch (Pool-Off-Spa, or Low-Off-High)

In this application, it assumed that multiple heating functions are required.

Fig# 9493

1.Turn on power to the heater.

2.Push the mode button to the "POOL" or "SPA" modes and set the desired temperature.

(example: 80° for Pool and 102°F for Spa)

3.Turnthemodebuttonto"OFF"andremovepowerfromthe heater.

4.On the "Remote Interface Harness" connect the BLUE wire to one side of the "REMOTE" switch and connect the ORANGE/BLACK wire for "SPA" operation and the BLACK/ORANGE wire for the "POOL" operation.

5.Install the "Remote Interface Harness" to the P8 connec- tor and turn power "ON" to the heater.

See instructions on previous page to activate the remote control.

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Contents What to do if YOU Smell GAS Installation and Operating InstructionsPage Contents START-UP Procedures For Your Safety Read Before OperatingBefore START-UP Burners Water Millivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Electronic Ignitions Systems What to do if YOU Smell GASOperating Instructions Water Pressure Switch Maintenance and Care ProceduresAfter START-UP Visual InspectionPool & SPA Water Chemistry Automatic Chlorinators Chemical FeedersCold Weather Operation Winterizing the Pool & SPA Heater General Specifications Receiving EquipmentStandardunit Asme Unit Installation Instructions Outdoorheaters Installations onlyIndoor Heater Outdoor KIT IncludesIndoor KIT Includes Installing the Clips Indoor & Outdoor Kits Securing the TOP Panel Cover Indoor KIT onlySecuring the TOP Panel Cover Outdoor KIT only Installing the TOP Cover Outdoor KIT only Combustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingGAS Pressure Adjustment Locations GAS Pressure RegulatorPipe Sizing for GAS Connections Flow Rates Plumbing for Water ConnectionsUnitherm Governor Operation Connections Asme ModelsAuxiliary Bypass Valve Adjustment External Auxiliary Bypass Valve Where RequiredHeat Exchanger Pressure Drop Tables For Asme Models call your factory representative Electrical Wiring Millivolt SystemElectronic Transformer Wiring 120V Wiring 240V WiringIndependently Wiring Diagram Millivolt Units Mechanical Thermostat Wiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx General Location of Controlscontrols and Adjustments Control Panel RemovalMillivolt Controls Digital Thermostat Controls Thermostat Control OperationFahrenheit vs Centigrade Diagnostics Reading a FaultDisplay Definition Remote Control Installation and Operation Activating the RemoteRemote Operation Wire Remote Control On-Off Remote Control WiringFlame ROLL-OUT Safety Switch Pressure SwitchPilot Safety Millivolt Pilot Safety ElectronicBurner Drawer Removal Pilot Removal and CleaningGAS Valve Removal Main Burner and Orifice RemovalDesootingprocedure TubecleaningprocedureImmersion Well Replacement Unitherm Governor U.G. ReplacementBurneradjustment START-UP ProceduresFlame ROLL-OUT Safety Switch OperationCombustion FAN Removal Pilot RemovalMechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltFor qualified Technicians only Electrical Electronic Ignition IID TroubleshootingDigital Control Logic Flow Chart Replacement Parts List RAYPAK, INCEastman Avenue Oxnard, CA For Canada Page Pilot Assemblies Page Page Page Page Page

P-R185B To P-R405B, C-R185B To P-R405B, P-R185BL To P-R405BL, C-R185BL To C-R405BL, RP2100 specifications

Raypak offers a comprehensive line of boilers and water heaters, notably the P-R185B to P-R405B and C-R185B to P-R405B series, along with the RP2100 model. These products are engineered for efficiency, reliability, and performance in both residential and commercial applications.

The P-R185B to P-R405B series features a range of input capacities from 185,000 to 405,000 BTU/h, making them suitable for various heating requirements. The P-R series is equipped with Raypak's patented Cupro-Nickel heat exchanger, which offers superior corrosion resistance and extended life in challenging water conditions. These units also utilize a sealed combustion system, allowing for efficient operation and reduced energy consumption by drawing air from outside the building.

The C-R185B to P-R405B boilers are specifically designed for commercial applications where reliability is critical. They incorporate similar features to the standard P-R series and are built to handle higher heating demands, making them ideal for larger facilities. The C-R series models are recognized for their durable construction and advanced control systems, offering precise temperature management and enhanced performance.

In addition to these series, the P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature a low-NOx design to comply with stringent environmental regulations. This means they produce lower nitrogen oxides, making them an environmentally friendly option without sacrificing performance.

The RP2100 is another standout model, known for its robust design and cutting-edge technology. It boasts a high efficiency rating and is equipped with an intuitive digital control system, allowing users to monitor and adjust settings with ease. The RP2100 also features a modulating burner system, which adjusts the flame based on the heating demand, optimizing fuel usage and minimizing operational costs.

All Raypak models are designed with safety in mind, incorporating multiple safety features like thermal shutdowns and pressure relief valves. Their compact dimensions make installation straightforward, and the low maintenance requirements ensure longevity and consistent performance.

In summary, Raypak's P-R185B to P-R405B, C-R185B to P-R405B, P-R185BL to P-R405BL, and RP2100 series represent a commitment to quality and innovation in heating solutions, providing efficient and reliable options for both residential and commercial applications.
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