Raypak P-R185B To P-R405B, C-R185B To P-R405B, P-R185BL To P-R405BL, C-R185BL To C-R405BL, RP2100

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ELECTRICAL ( STANDING PILOT MILLIVOLT)

RAYPAK POOL OR SPA HEATER

ELECTRICAL CHECK WITH MV GAS VALVE

CAUTION: For qualified service personnel only.

1.Filter must be on with adequate water flow through heater.

2.Gas valve must be "ON" position. Thermostat set higher than pool water temperature.

3.Jumpers are for temporary check only. If left in place, they could cause the heater to burn up.

Light pilot

If pilot burner remains lit.

Jump across both "TH"

wires on gas valves

 

 

 

 

 

 

 

 

 

 

If main burner fires,

 

If main burner does not

 

Replace

remove jumper

 

fire, remove jumper

 

 

gas

 

 

 

 

 

 

 

 

 

 

 

 

valve

 

 

 

 

 

 

 

 

 

If pilot burner goes out when main burner lights or when gas valve knob is released

Remove both "TH"

wires from gas valve.

Relight pilot

If pilot burner does not light

Check gas supply, gas line size, gas pressure. Also check for insects or debris in pilot output.

 

Jump across pressure

 

 

switch

terminals

 

 

 

 

 

 

 

 

 

 

If main burner fires,

 

 

 

If main burner does not

remove jumper

 

 

 

fire, remove jumper

 

 

 

 

 

 

 

Clean filter

 

 

 

Jump across thermostat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If pilot burner stays on

Problem is a wire or component short to cabinet or low gas pressure

If burner does not remain lit, attach millivolt meter and read pilot output.

If above 500mV, replace gas valve

Check for adequate water

flow from filter

Replace pressure switch

If main burner fires,

remove jumper

Replace thermostat

If main burner does

NOT fire...

Jump across each

high limit and remove

jumper

Replace high limit that caused heater to fire

If below 500mV, check gas pressure. Also check for insects or debris in the pilot burner

If output is still low, replace pilot generator.

1Raw Output (700mV± 100)

Pilot generator disconnected from valve (knob must be held down to keep pilot on).

White – Negative Red + Positive

2Pilot Load (500mV± 100)

Pilot generator connected to valve-Power applied to pilot solenoid.

TP(Thermopile-Robertshaw) PP(Power Pile-Honeywell) TH TP – Common

TH PP – Common

3Main Valve Load (200mV± 100)

Control/Limit circuit closed (All switches "ON") TP(Thermopile-Robertshaw)

PP(Power Pile-Honeywell) TH TP – Common

TH PP – Common

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Contents Installation and Operating Instructions What to do if YOU Smell GASPage Contents For Your Safety Read Before Operating START-UP ProceduresBefore START-UP Burners Water Lighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance What to do if YOU Smell GAS Electronic Ignitions SystemsOperating Instructions Maintenance and Care Procedures Water Pressure SwitchAfter START-UP Visual InspectionAutomatic Chlorinators Chemical Feeders Pool & SPA Water ChemistryCold Weather Operation Winterizing the Pool & SPA Heater Receiving Equipment General SpecificationsStandardunit Asme Unit Installation Instructions Installations only OutdoorheatersOutdoor KIT Includes Indoor HeaterIndoor KIT Includes Securing the TOP Panel Cover Indoor KIT only Installing the Clips Indoor & Outdoor KitsSecuring the TOP Panel Cover Outdoor KIT only Installing the TOP Cover Outdoor KIT only Specifications and Dimensions Combustion AIR Indoor Units OnlyVent Piping GAS Supply ConnectionsGAS Pressure Regulator GAS Pressure Adjustment LocationsPipe Sizing for GAS Connections Plumbing for Water Connections Flow RatesConnections Asme Models Unitherm Governor OperationExternal Auxiliary Bypass Valve Where Required Auxiliary Bypass Valve AdjustmentHeat Exchanger Pressure Drop Tables For Asme Models call your factory representative Millivolt System Electrical WiringElectronic 240V Wiring Transformer Wiring 120V WiringIndependently Wiring Diagram Millivolt Units Mechanical Thermostat Wiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Control Panel Removal General Location of Controlscontrols and AdjustmentsMillivolt Controls Thermostat Control Operation Digital Thermostat ControlsFahrenheit vs Centigrade Reading a Fault DiagnosticsDisplay Definition Activating the Remote Remote Control Installation and OperationRemote Operation Remote Control Wiring Wire Remote Control On-OffPressure Switch Flame ROLL-OUT Safety SwitchPilot Safety Millivolt Pilot Safety ElectronicPilot Removal and Cleaning Burner Drawer RemovalGAS Valve Removal Main Burner and Orifice RemovalTubecleaningprocedure DesootingprocedureImmersion Well Replacement Unitherm Governor U.G. ReplacementSTART-UP Procedures BurneradjustmentFlame ROLL-OUT Safety Switch OperationPilot Removal Combustion FAN RemovalTrouble Shooting Guide MechanicalforqualifiedservicepersonnelonlyElectrical Standing Pilot Millivolt Raypak Pool or SPA Heater Electrical Check with MV GAS ValveElectrical Electronic Ignition IID Troubleshooting For qualified Technicians onlyDigital Control Logic Flow Chart RAYPAK, INC Replacement Parts ListEastman Avenue Oxnard, CA For Canada Page Pilot Assemblies Page Page Page Page Page

P-R185B To P-R405B, C-R185B To P-R405B, P-R185BL To P-R405BL, C-R185BL To C-R405BL, RP2100 specifications

Raypak offers a comprehensive line of boilers and water heaters, notably the P-R185B to P-R405B and C-R185B to P-R405B series, along with the RP2100 model. These products are engineered for efficiency, reliability, and performance in both residential and commercial applications.

The P-R185B to P-R405B series features a range of input capacities from 185,000 to 405,000 BTU/h, making them suitable for various heating requirements. The P-R series is equipped with Raypak's patented Cupro-Nickel heat exchanger, which offers superior corrosion resistance and extended life in challenging water conditions. These units also utilize a sealed combustion system, allowing for efficient operation and reduced energy consumption by drawing air from outside the building.

The C-R185B to P-R405B boilers are specifically designed for commercial applications where reliability is critical. They incorporate similar features to the standard P-R series and are built to handle higher heating demands, making them ideal for larger facilities. The C-R series models are recognized for their durable construction and advanced control systems, offering precise temperature management and enhanced performance.

In addition to these series, the P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature a low-NOx design to comply with stringent environmental regulations. This means they produce lower nitrogen oxides, making them an environmentally friendly option without sacrificing performance.

The RP2100 is another standout model, known for its robust design and cutting-edge technology. It boasts a high efficiency rating and is equipped with an intuitive digital control system, allowing users to monitor and adjust settings with ease. The RP2100 also features a modulating burner system, which adjusts the flame based on the heating demand, optimizing fuel usage and minimizing operational costs.

All Raypak models are designed with safety in mind, incorporating multiple safety features like thermal shutdowns and pressure relief valves. Their compact dimensions make installation straightforward, and the low maintenance requirements ensure longevity and consistent performance.

In summary, Raypak's P-R185B to P-R405B, C-R185B to P-R405B, P-R185BL to P-R405BL, and RP2100 series represent a commitment to quality and innovation in heating solutions, providing efficient and reliable options for both residential and commercial applications.
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