Troy-Bilt 664DM, E666MM manual Wheelgearcableadjustment, OFF Seasonstorage, Bolotines

Page 20

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.

Failure to follow these instructionscan result in serious personal injury or property damage.

WHEELGEARCABLEADJUSTMENT

When the Wheel GearLever is in DISEN-

GAGE,the wheels will roll freely (free-

wheel). The wheels should not roll freely when the lever is in ENGAGE.If the

wheels roll freely when the Wheel Gear Lever is in ENGAGE,the wheel gearcable needsto be adjustedas described below.

1. With the engineshut off and the spark

plug wire disconnected, put the Wheel GearLever in ENGAGE.

2. Loosen the top adjustment nut (A,

Figure5-4) on the wheel gear cable bracket that is located on the left side rear

of the transmission.

3.Push the wheel gearcable (B) down

and roll the tiller slightly forward or back- ward until the eccentric lever (C) engages (locks) the wheels. Hold the cable in that position andtighten the top (A) and bottom (D) adjustment nuts.

4.Movethe Wheel Gear Leverto ENGAGEand DISENGAGEseveraltimes

to check the adjustment. The wheels should not roll when the lever is in

ENGAGE,but they should roll when the lever is in DISENGAGE.Readjustthe cable as required.

C

Figure 5-4: Wheelgear cable assembly.

OFF SEASONSTORAGE

When the tiller won'tbeused for extended periods, prepare it for storage as follows:

1.Cleanthe tiller and engine.

2.Do routine tiller lubrication and check for loose parts and hardware.

3.Protect the engineand perform recom- mended engine maintenanceby following the engine storage instructions found in the separateEngineOwner'sManual. NOTE:Besure to protect the fuel lines, carburetor andfuel tank from gum deposits by removing fuel or by treating fuel with a fuel stabilizer (follow engine manufacturer'srecommendations).

4.On electric start units, follow "Battery Storage" instructions in this Section.

5.Store unit in a clean, dry area.

6.Neverstore the tiller with fuel in the fuel tank in an enclosedarea where gas fumes could reach an openflame or spark, or where ignition sources are present (spaceheaters, hot water heaters, furnaces, etc.).

BOLOTINES

The tines will wear with use and should be inspected at the beginning of each tilling season andafter every30 operating hours. Tines can be replaced individually or as acomplete set. Neverinspect or service the tines unlessthe engine is stopped, the spark plug wire is discon- nected,and the ignition key is removed on electric start models.

A. Tine Inspection:

With use,the tines will becomeshorter, narrower and pointed (Figure5-5). Badly worn tines will result in a loss of tilling depth and reduced effectiveness when chopping up and turning under organic matter. UseFigure 5-5 as a guide to when the tines should be replaced.

ModerateWear

Replace

Figure5-5: Checkingtinesforwear.

B. Removinga Single Tine:

1. Removethe two screws and nuts that attach a single tine to the tine holder (Figure5-6). If needed,use penetrating oil to helpfree the nuts.

2.When installing a single tine, besure

to position it so that its cutting edge will enter the soil first as the tiller moves

forward.

C. Removinga Tine Assembly:

1.If removing both tine assemblies, mark them "left" and "right" before removal.

Doing so will help ensure that the assem- blies are reinstalled on the correct sides

of the tiller.

2.Removethe screw and Iocknut that securethe tine assembly to the tine shaft (Photo 5-7). Pull the tine assembly off the shaft (if necessary,use a rubber malletto tap the tine assembly outward).

3.Before reinstalling the tine assembly, inspect the tine shaft for rust, rough spots or burrs andfile or sand as needed. Apply athin coat of greaseto the shaft.

4.Install each tine assembly so that the cutting edge of the tines will enter the soil first when the tiller moves forward.

Securethe tine assembly to the tine shaft using the screw and Iocknut previously removed. Tighten securely.

Image 20
Contents 0TRO--- BI£T Tableof Contents Finding ModelnumberEngineinformation CallingcustomersupportSafety Alert Symbol TrainingPreparation OperationSkin, eyes,or clothing. Keepout of the reachof children MaintenanceandstorageKeepchildren and pets away Decals Inspectunit Unpackingandassembly InstructionsIntroduction Attach Forward Clutch Control Cable Onelectric start units, reattachAttach Reverse Clutch Control Cable Attaching the Battery Cables Model E666M Check Transmission Gear OIL LevelAttach Wheel Gear Lever Check AIR Pressure in TiresTo Operate the ForwardClutchControl Wheel Gear LeverForward Clutch Control Enginecontrols PRE-START Checklist Startingandstopping EngineBREAK-IN Operation Gasolineis Highly Flammableand ITS Vaporsare ExplosiveStopping the Engine Operatingthe TillerStarting the Engine Turning the Tiller Around Stoppingthe Tiller and EngineWhen tilling soil that hasntbeentilled Ulator settings only an inch or twoPass,adjust the depth regulator to dig When cultivating breaking upTerrace Gardening Tilling acrossslopeswithout usingterracesTilling up and downslopes Powercomposting Loadingand Unloading Thetiller Checktire Pressure Tillerlubrication Checkhardware TRANSMISSIONGEAR01LSERVICE Checkforoil LeaksTo CheckTransmissionGear Oil Level To Drain and Refill the TransmissionEnginecleaning EngineoilserviceAIR Cleanerservice SparkplugserviceBolotines WheelgearcableadjustmentOFF Seasonstorage Reverseclutch belt D, -9 Checking and Adjusting Tension on Clutch BeltsChecking and Adjusting ForwardClutchBelt Tension Checking and AdjustingReverse ClutchBelt Tension Forward Clutch Beltremoval ReplacementLoosen the two adjuster jam nuts E afew turns TensionInstallingForwardClutchBelt RemovingForwardClutchBeltRemovingReverse ClutchBelt Reverse Clutch Belt Removal ReplacementInstalling ReverseClutch Belt Batterymaintenance Troubleshooting Problem Possible Cause CorrectionBUMPER--MODEL0EM-290-254 Tubular steel bumper helpsto protect the enginefrom damageHILLER/FURROWER--MODEL0EM-290-251 ROWMARKER-- MODEL0EM-290-257Handlebar Assembly and Control Levers Sc,ewl.... JDescription QTY REF. PartNo. No ENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover ClutchCableForwardClutchCable 28, RefNo. No.DESCRIPTIONQTY 13 GW-20873 14 GW-1129-1 16 GW-1115 17 GW-1124-2 18 GW-90063 Description QTY Main Driveshaft REF. Part Input Pinion SHAFT& GearassemblyDrive SHAFT, Input Pinion Shaft and Gear Assemblies Wheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Part Description QTYBolo TINES, Wheels ROW Marker Attachment Complete Attaches to FurrowerAttachmentBumper Attachment Bumper 0EM-290-254Screw-hexflangedlocking RowMarkerMain Support& YokeAssembly- Part#1904522001ROW Marker Attachment & Bumper Attachment HOOD, Bracket and Depth Regulator PartQTY. No HILLER/FURROWER AttachmentPart Description Model E666M Electric Start Assembly REF. Part Model E666MPage Page TROY-BILT Tiller Lifetime Limited Warranty