Troy-Bilt 664DM, E666MM manual Check Transmission Gear OIL Level, Attach Wheel Gear Lever

Page 8

Incorrectcable adjustment could cause the wheels and tines to rotate unexpect- edly. Follow adjustment procedures carefully. Failure to do so could result in personalinjury or propertydamage.

4.Checkfor correct spring/cable tension as instructed in Section5, Checkingand Adjusting Forward Clutch Belt Tension.

5.When tension is correct, tighten the two jam nuts (B) securely.

STEP 5: CHECK TRANSMISSION

GEAR OIL LEVEL

The transmission was filled with gear oil

at the factory. However,be sure to check the oil level at this time to makecertain it

is correct.

IMPORTANT:Do not operatethe tiller if the gear oil level is low. Doing so will result in severedamageto the transmis- sion components.

1. With the tiller on level ground, pull the

Depth Regulator Lever (R, Figure 2-13) backand then slide it to the second notch

from the top. NOTE:If the lever does not move, lift the tine hoodflap and look for a

plastic tie securing the lever in place. Cut and removethe tie.

2.Removethe oil level check plug (M, Figure2-10) on the left-side of the trans- mission. (Due to dried paint on the plug threads, it may require some force to

removethe plug the first time.) The gear oil level is correct if oil starts to flow out

of the hole as the plug is removed. If so, securely reinstall the plug.

Figure2-11: Addinggearoil.

(b)If adding only a few ouncesof gear oil, use API rated GL-4 or GL-5 gear oil having a viscosity of SAE140, SAE85W- 140 or SAE80W-90. If refilling an empty transmission, use only GL-4 gear oil having a viscosity of SAE85W-140 or SAE140.

(c)Usinga clean funnel, slowly add gear oil until it flows from the gear oil level check hole (N, Figure2-11).

(d)Reinstall and tighten securely the gear oil fill plug (M, Figure2-10).

STEP 6: ATTACH WHEEL GEAR

LEVER

1.Insert the Wheel GearLever (P, Figure 2-12) up through the slot in the control panelthat is labeled"WHEELGEAR."

2.Insert two #10-32x 1/2" round head

screws down through the "+" marks on the control paneldecal and securely attach the wheel gear mounting bracket using two #10 Iockwashersand #10-32nuts.

3.Usea small board to tap the Wheel GearLever knob securely onto the lever.

4.Securethe wheel gear cable and the reverseclutch control cableto the left- side handlebarwith two plastic ties (S, Figure2-13) locatedabout two feet apart. Snip off any excesstie length with scissors.

Figure2-12: Attach Wheel GearLever.

Figure 2-13: Attach wheel gear cable and reverse clutchcable with cable ties (S).

positive terminal to help protect it from corrosion.

3.Removethe hex bolt and hex nut from the negativecable (heavy blackwire).

4.Removethe black plastic cover from the negativebattery terminal and attach the negativecableto the negativebattery terminal (-) with the bolt and hex nut.

IMPORTANT:

If the battery is put into service after the date shown on top of battery, chargethe battery as instructed in the Maintenence section of this manual prior to operating the tiller.

STEP 8: CHECK AIR

PRESSURE IN TIRES

Figure2-10: Gearoil level checkplug.

3.If oil does not flow from the check hole, add oil as follows:

NOTE:Do not use automatic transmission fluid or motor oil in the transmission.

(a)Cleanareaaround the fill hole (N, Figure2-11) and unscrew gear oil fill plug.

STEP 7 ATTACHING THE BATTERY

CABLES (MODEL E666M)

The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (-).

1.Removethe hex bolt and hex nut from the positive cable (heavy red wire).

2.Removethe plastic cover from the positive battery terminal and attach the positive cableto the positive battery ter- minal (+) with the bolt and hex nut. Make certain that the rubber boot covers the

Usea tire pressuregaugeto check the air pressure in both tires. Deflateor inflate both tires equally to between15 PSI and 20 PSI). Besure that both tires are

inflated equally or the unit will pull to one side.

STEP 9: CHECK HARDWARE

FOR TIGHTNESS

Inspect the hardware on the unit and tighten any loose screws, bolts and nuts.

Image 8
Contents 0TRO--- BI£T Tableof Contents Finding ModelnumberEngineinformation CallingcustomersupportSafety Alert Symbol TrainingPreparation OperationSkin, eyes,or clothing. Keepout of the reachof children MaintenanceandstorageKeepchildren and pets away Decals Inspectunit Unpackingandassembly InstructionsIntroduction Attach Forward Clutch Control Cable Onelectric start units, reattachAttach Reverse Clutch Control Cable Attaching the Battery Cables Model E666M Check Transmission Gear OIL LevelAttach Wheel Gear Lever Check AIR Pressure in TiresTo Operate the ForwardClutchControl Wheel Gear LeverForward Clutch Control Enginecontrols PRE-START Checklist Startingandstopping EngineBREAK-IN Operation Gasolineis Highly Flammableand ITS Vaporsare ExplosiveStopping the Engine Operatingthe TillerStarting the Engine Turning the Tiller Around Stoppingthe Tiller and EngineWhen tilling soil that hasntbeentilled Ulator settings only an inch or twoPass,adjust the depth regulator to dig When cultivating breaking upTerrace Gardening Tilling acrossslopeswithout usingterracesTilling up and downslopes Powercomposting Loadingand Unloading ThetillerChecktire Pressure TillerlubricationCheckhardware TRANSMISSIONGEAR01LSERVICE Checkforoil LeaksTo CheckTransmissionGear Oil Level To Drain and Refill the TransmissionEnginecleaning EngineoilserviceAIR Cleanerservice SparkplugserviceBolotines WheelgearcableadjustmentOFF Seasonstorage Reverseclutch belt D, -9 Checking and Adjusting Tension on Clutch BeltsChecking and Adjusting ForwardClutchBelt Tension Checking and AdjustingReverse ClutchBelt Tension Forward Clutch Beltremoval ReplacementLoosen the two adjuster jam nuts E afew turns TensionInstallingForwardClutchBelt RemovingForwardClutchBeltRemovingReverse ClutchBelt Reverse Clutch Belt Removal ReplacementInstalling ReverseClutch Belt Batterymaintenance Troubleshooting Problem Possible Cause CorrectionBUMPER--MODEL0EM-290-254 Tubular steel bumper helpsto protect the enginefrom damageHILLER/FURROWER--MODEL0EM-290-251 ROWMARKER-- MODEL0EM-290-257Handlebar Assembly and Control Levers Sc,ewl.... JDescription QTY REF. PartNo. No ENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover ClutchCableForwardClutchCable 28, RefNo. No.DESCRIPTIONQTY 13 GW-20873 14 GW-1129-1 16 GW-1115 17 GW-1124-2 18 GW-90063 Description QTY Main Driveshaft REF. Part Input Pinion SHAFT& GearassemblyDrive SHAFT, Input Pinion Shaft and Gear Assemblies Wheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Part Description QTYBolo TINES, Wheels ROW Marker Attachment Complete Attaches to FurrowerAttachmentBumper Attachment Bumper 0EM-290-254Screw-hexflangedlocking RowMarkerMain Support& YokeAssembly- Part#1904522001ROW Marker Attachment & Bumper Attachment HOOD, Bracket and Depth Regulator PartQTY. No HILLER/FURROWER AttachmentPart Description Model E666M Electric Start Assembly REF. Part Model E666MPage Page TROY-BILT Tiller Lifetime Limited Warranty

E666MM, 664DM specifications

The Troy-Bilt 664DM and E666MM models are well-regarded in the realm of outdoor power equipment, particularly within the segment of garden tillers. Both tillers are designed to deliver exceptional performance, making them ideal choices for home gardeners and landscaping enthusiasts alike.

The Troy-Bilt 664DM features a robust 210cc engine that provides ample power for breaking up hard soil and preparing garden beds. Its 18-inch tilling width allows for efficient coverage, making quick work of larger plots of land. One of the key features of the 664DM is its dual-direction tilling capability, which means it can till forward and backward. This innovative design helps to improve soil aeration and allows for a more thorough mixing of soil, compost, and nutrients. With a convenient depth adjustment feature, users can easily modify the tilling depth to accommodate different gardening needs, ranging from shallow tilling for seedbed preparation to deeper tilling for planting.

On the other hand, the Troy-Bilt E666MM goes above and beyond with its innovative features tailored for ease of use and efficiency. Powered by a 270cc engine, this tiller is engineered for heavy-duty tasks and can handle larger areas with ease. It boasts a 16-inch tilling width and a maximum tilling depth of up to 12 inches, making it an excellent option for breaking new ground or revamping existing gardens.

A standout feature of the E666MM is the inclusion of Troy-Bilt’s patented "Power Reverse" technology. This allows operators to effortlessly reverse the tilling direction, reducing the effort required when maneuvering in tight spaces or around garden obstacles. Additionally, the E666MM includes a durability-enhancing cast iron gear case and sealed ball bearings, ensuring a long-lasting and low-maintenance experience.

Both models emphasize user comfort with ergonomic handlebars and adjustable grips, minimizing strain during extended tilling sessions. The easy-to-start engines incorporate advanced combustion technology, promoting fuel efficiency while reducing emissions.

In summary, the Troy-Bilt 664DM and E666MM tillers standout in the garden tilling market for their robust construction, cutting-edge technologies, and user-friendly characteristics, making them suitable choices for both novice and experienced gardeners looking to elevate their outdoor gardening projects.