Troy-Bilt 630CN Checkingandadjustingre, Versedrivebelttension, Enginecleaning, Aircleanerservice

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WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all moving partsto come to a complete stop, disconnectspark plugwire and move wire awayfrom spark plug. Failureto follow these instructions can result in serious personal injury or property damage.

FORWARD CLUTCH

5.

Releasethe ReverseClutch Control

BAIL ADJUSTMENT

knob.andthen unthreadthe inner jam nut

(C, Figure 5-6) oneto two turns. Pull the

If the ForwardClutch Bail does not func-

threaded cableadjuster (A, Figure 5-6) to

tion properly,first checkthat the forward

the left until the inner jam nut (C) touches

drive belt is adjusted properly (see Check-

the bracket.

ing and Adjusting Forward Drive Belt Ten-

6. Preventthe inner jam nut (C)from turn-

sion). If this fails to correct the problem,

ing and tighten the outer jam nut (D)

contact Troy-Bilt LLC or your authorized

againstthe bracket. Preventthe outer jam

dealerfor service advice.

nut (D) from turning and tighten the inner

 

CHECKINGANDADJUSTINGRE-

jam nut (C) againstthe bracket.

VERSEDRIVEBELTTENSION

7.

Measurethe gap by repeating Step 3.

(Models634F/634B only)

Readjustas neededby repeating Steps 5

and 6.

 

It is important to maintain correct tension

8.

Reinstall the belt cover.

 

on the reversedrive belt. A loose belt will causethe tines andwheelsto slow down -

or stop completely - even though the en- gine is running at full speed. Whenchecking belt tension, alsocheck the belt for cracks, cuts or frayed edges and replace it as soon as possible.

• Check belt tension after the first two hours of break-in operation andafter every 10 operating hours.

To CheckReverseBelt Tension:

1. Stop engine, wait for all parts to stop moving anddisconnect spark plug wire.

2. Removescrew in plastic belt coverand

ReplacementBelt Information

If the drive belt needsto be replaced,see your local authorized dealeror refer to the Parts List for ordering information. Use only a factory-authorized belt as an "over- the-counter" belt may not perform satis- factorily. The procedure requires average mechanicalability andcommonly available tools.

ENGINECLEANING

Keepingthe engineclean will helpto en- sure smooth operation and preventdam- agefrom overheating. Referto the Engine Owner'sManual for engine cleaning ser- vice intervals and instructions. Besure thatthe muffler is cool beforeservicing the engine.

AIRCLEANERSERVICE

Theair cleaner filters dirt and dust out of the air before it enters the carburetor. Op- erating the enginewith a dirty, clogged air filter can causepoor performance and damageto the engine. Neveroperate the enginewithout the air cleaner installed. In- spect and servicethe air cleaner more of- ten if operating in very dusty or dirty conditions. Referto the engine Owner's Manualfor air cleanerservice intervalsand

slide belt cover (which is attached to for- ward clutch cable) out of the way.

3. Havean assistant pull the Reverse Clutch Control knob all the way out and

Figure5-5: Measurecablewirelengthto checkfor correctreversebelt tension.

instructions.

ENGINEOILSERVICE

Checkthe engineoil level before each use

hold it in that position. Measurethe length of the cable wire betweenthe end of the

threadedcableadjuster (A, Figure5-5) and

the end of the Z-fitting (B) to which the ca- ble wire is attached.

4. The belt tension is idealifthe cablewire length measuresbetween1/8" to 1/4". If it is lessthan 1/8" (and if there is no reverse actionwhenthe tiller is running),then make the following adjustments

NOTE:Ifthe length is morethan 1/4",noad- justment is needed--as long as the reverse actionfunctions properly.

Figure5-6: Movethreadedadjuster(,4)toleft toincreasebelttension.

andafter everyfive hours of continuous operation. Running the engine when it is low on oil will quickly ruin the engine.

It is recommendedthat you change the motor oil after every 10hours of operation and even sooner when operating in ex- tremely dirty or dusty conditions. Referto

the EngineOwner'sManual for detailed service instructions.

A. To Checkthe EngineOil Level:

1.Parkthe tiller on a levelareaand shut off the engine.

2.Levelthe engine (use the Depth Regu- lator Lever to adjust the engineangle).

2O

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Contents Form no -10594B 11/5/02Tableofcontents Safety SafetyAlert SymbolTraining PreparationMaintenanceandStorage Keepchildren and pets awayStartingStabilization Messageonengine OperatingSymbolsDecals Assembly LoosePartsListInstall Forward Clutch CableInstall Reverse Clutch Cable Models 634F & 634B only BailCheckhardware 31bY I Uiieuklevel UIIbY I AUU Muiuh UIL Check AIR PressureFeaturesandcontrols Wheel Drive PinsIntroduction Engine ControlsReverseclutchcontrol Depth Regulator Lever Handlebar Height AdjustmentForwardclutchbail Startingandstopping OperationBREAK-INOPERATION StoppingtheTillerandEngine Operatingthe TillerStoppingthe Engineand Tiller Tilling Depths Let theTiller Do the Work AvoidMakingFootprintsPreparingSeedbeds CultivatingPowerComposting Tilling AcrossSlopesWithout UsingTerracesHorizontalTillingTilling OnSlopes Readthe following recommendati ns beforetilling on slopesThetiller TerraceGardeningMaintenance Transmission Gearoil ServiceChecktire Pressure CheckforoilleaksRemoving4nstallinga Tine Assembly BolotinesTo Drain the TransmissionGear Oil Removing4nstallinga Single TineCheckingandadjusting ReplacementBelt InformationForwarddrivebelttension To CheckForwardBelt TensionCheckingandadjustingre EnginecleaningAircleanerservice EngineoilserviceSparkplugservice ThrottleleveradjustmentOFF-SEASONSTORAGE To Changethe EngineOilTroubleshooting Problempossiblecause CorrectionMODELS630C,634F & 634B Partslist Description PartnoMODELS630C, 634F & 634B \25Description PARTNO.DESCRIPTIONAForModel6300 BForModel634F CForModel6348 Partno DescriptionGW-1224-4 GW-13250 ShimSetIncLthefollowingshimsGW-9512 1909950 Retainer,SnapRingShim,0.062thick Shim,0.030thickHexHd. FlangeScrew,5/16-18x 5/8,Gr LEFT-HANDTINE RIGHT-HANDTINE MODELS630C, 634F & 634B Partno Description TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019