Bail

4.Threadthe#10-24hex nut (Z, Fig. 2-5) halfway onto the screw (V).

5.Thread the screw IVI into the cable ad- juster (X).

6.Hookthe cable spring (W, Fig.2-6) into

the V-shaped bend in the ForwardClutch

7.Checkfor correct tension onthe forward drive belt by taking two measurements of the cable spring, as follows:

a.With the ForwardClutch Bail (Y, Fig. 2- 6/in an open(released) position, measure the length of the cable spring (W from the outermost coil to the outermost coil.

D.Squeezethe ForwardClutch Bailagainst the handlebar(see Fig. 2-7_ and re-mea- sure the spring length, The belt tension is correct if this second measurementis be-

Fig. 2- 7: Tocheckforwardbelt tension, lake two measurementsof the length of the coilsin the spring- first with the bail open, then with the bail held against the handlebar,

tween 1/16"to 34 6" longer than the first measurement. If so. turn the hex nut (Z. Fig.2-7) tightly against the cable adjuster (X_while preventingthe cable adjuster from turnmg.

c.If the spring length is incorrect, you

must adjust the cable tension as described in Checkingand Adjustin_ Forward Drive Belt Tensionin Section 5. Incorrect cable

tension can result in belt slippage Icable tension too IooseJ.or unintentional tine movement when the clutch bail is in Neu- tral _cabletension too tight}

X--

STEP 5: INSTALL REVERSE CLUTCH

CABLE (MODELS 634F & 634B ONLY)

1.Unwrapthe reverseclutch cable (CC. Fig. 2-8 and Fig. 2-9_from its shipping po- sition and route it up to the handlebar. Be sure that the cable is routed beneaththe Forward Clutch Bail.

2.Usingthe two self-tapping screws (AA, Fig. 2-8) securethe reversecable mount- ing bracket (BB)to the handlebars as show_

3.Insertthe cable(CC,Fig.2-8) through the slotinthe cablebracketandpositionthe flat side ofthe threadedassemblynextto the flat side ofthe hole. Slidethe hex nut (DD/

up the cableand tighten it securely.

4. Fastenthe reverse clutchcableto the leftsidehandlebar witha cabletie (EE,Fi_ 2-9L

5.Testthe function of the reverseclutch by pulling out and releasing the cable knob. The knob should return to its neutral posi- tion (resting against bracketL If it doesn't. contact your local dealer or Troy-Bilt LLC for technical assistance.

Fig. 2-8: Install reverse cable bracketand reverseclutch cable,

Fig. 2-5: Cable Fig. 2-6:Attachforward

springand clutch cablespringto

adjuster.forwardclutchbail.

Fig, 2-9: Route reverseclutch cable (CC) as

shown, Attach with cable tie (EE).