First Time Startup

After completing all installation procedures, read and understand the operating instructions for the generator controller. Know how the control panel operates, what to expect when activating control panel switches and how to shut the generator off in the event of an emergency. Before starting the generator for the first time, check off all items on the following list, then follow the given procedure to verify correct operation of the generator.

Is unit level?

Is adequate free air space (3 feet minimum) available on all sides of the enclosure?

Are all cabinet openings free from blockage?

Is the exhaust directed away from dwellings, dwelling air intakes, or combustible materials?

Are the fuel supply lines and internal generator fuel connections leak-free?

Is fuel supply pressure within specifications?

Is the regulator connection properly configured for the fuel supplied?

Is an approved transfer switch used to prevent backfeed into utility lines?

Are electrical connections tight, and properly connected?

Are electrical conductors sized properly?

Is the engine filled to the proper level with the correct type of oil?

Is a properly sized engine cranking battery correctly installed?

Is the battery maintenance charger plugged in and operating correctly?

Are all protective covers installed and tightened?

Are all tools clear of moving or electrically live parts?

Is the installation inspected and approved as required by local or regional code?

Once all items on the checklist are marked off, complete the initial startup using the listed steps.

DANGER

•Contact with high voltages present in generators and utility systems can cause severe electric shock or death. Avoid contact with all live components.

•Allow only qualified generator service technicians or licensed electricians to perform initial system start-up.

1.Place the control panel mode switch on the generator in the OFF position.

2.Move the main line circuit breaker handle on the generator to the OFF position.

5.Return to the generator and open any manual shutoff valves in the fuel supply system.

6.Move the control panel mode switch to the RUN position. The generator should crank and start.

7.Allow the generator to run for approximately three (3) minutes, then move the main line circuit breaker handle to the ON position.

DANGER

•Generator is now supplying dangerous voltages. Use extreme caution performing electrical checks.

8.Check across the terminals of the main line power output block (Red to Black) for proper frequency and voltage. Frequency should read approximately 62.5 Hz and voltage between 240 and 245 volts at no load conditions.

9.Adjust no load speed as required to meet approximately 62.5 Hz.

10.Shut the generator down by moving the mode switch back to the OFF position.

11.Restore utility power to the transfer switch.

12.Place the control panel mode switch on the generator set in the AUTO position.

13.Perform a manual exercise cycle following the instructions provided by the switch manufacturer. If wiring is connected properly to the switch, the generator will start and stop under switch control. While the generator is running, check the voltage and frequency across the emergency supply terminals on the transfer switch. Values should match those found in Steps 8 and 9.

14.Allow the transfer switch to shut the generator off by letting it complete the manual exercise cycle.

15.With the generator mode switch still in the AUTO position, simulate utility power failure by switching utility power to the transfer switch OFF. Verify correct function of the automatic transfer switch as indicated in the switch manual. Restore utility power to the transfer switch and verify correct automatic transfer switch function. Allow the switch to shut the generator down.

16.Inspect the site to ensure no packaging or installation materials remain within or against the generator.

17.Replace all covers on the generator.

18.Place the generator into service by moving the mode switch to the AUTO position.

3.	Check the utility, or preferred, power supply to the
3.	Check the utility, or preferred, power supply to the		CAUTION
	transfer switch following the instructions provided by

		• Failure to set the controller to AUTO before
	the switch manufacturer.	• Failure to set the controller to AUTO before
4.	Ensure utility power to the transfer switch is shut off.	leaving the generator renders the generator
4.	Ensure utility power to the transfer switch is shut off.	unavailable for automatic standby service.
		unavailable for automatic standby service.

18		200-2341