Powermate PM401211 owner manual Troubleshooting, Symptom Possible Cause Corrective Action

Page 34

TROUBLESHOOTING

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Engine does not crank

Loose battery cables

• Check all battery cable connections

 

 

Defective battery

• Test battery. Replace as necessary.

 

 

 

• Check battery charger inline fuse

 

 

Improper battery charger function

• Ensure charger is plugged into GFCI

 

 

receptacle

 

 

 

• Check for tripped GFCI receptacle. Reset if

 

 

required.

 

 

 

• Check for tripped breaker in branch circuit

 

 

supplying GFCI. Reset if required.

 

 

 

• Check all charger cable connections for

 

 

cleanness and tightness.

 

 

 

• Check charger lights to verify correct

 

 

operation. See Table A, Page 29.

 

 

Fault in starter signal circuit

• Contact a qualified generator dealer for service

 

 

assistance.

 

 

Blown control circuit fuse

• Check control circuit fuse.

Engine cranks without starting

Low battery

• Test battery. Replace as necessary.

 

 

 

• Ensure charger is plugged into GFCI

 

 

receptacle

 

 

 

• Check for tripped GFCI receptacle. Reset if

 

 

required.

 

 

 

• Check for tripped breaker in branch circuit

 

 

supplying GFCI. Reset if required.

 

 

 

• Check all charger cable connections for

 

 

cleanness and tightness.

 

 

 

• Check charger lights to verify correct

 

 

operation. See Table A, Page 29.

 

 

Poor fuel supply

• Ensure all manual shutoff valves are open

 

 

 

• Check for proper fuel supply pressure

 

 

 

• Verify size and fill level of propane tank (LPG

 

 

only)

 

 

 

• Check fuel solenoid voltage during cranking

Engine starts then

Low oil pressure

• Check engine oil level

 

immediately shuts down

 

• Check switch for proper function

 

 

High engine temperature

• Allow engine to cool, then restart

 

 

 

• Decrease loads on generator

 

 

 

• Check enclosure openings for blockage

 

 

 

• Check oil cooler for blockage

No generator output

Main line circuit breaker tripped

• Check breaker. Clear faults, then reclose

 

 

breaker.

 

 

Disconnect breaker tripped

• Check for tripped breaker in circuit between

 

 

generator output and transfer switch. Clear

 

 

fault, then reclose breaker.

 

 

Generator loss of excitation

• Contact a qualified generator dealer for service

 

 

assistance.

 

 

Excitation capacitor failure

• Contact a qualified generator dealer for service

 

 

assistance.

 

 

Generator diode or varistor failure

• Contact a qualified generator dealer for service

 

 

assistance.

 

 

Generator head fault

• Contact a qualified generator dealer for service

 

 

assistance.

 

 

 

 

34

 

200-2341

 

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Contents Models PM401211 PM400911 Table of Contents General Safety Guidelines General Safety Guidelines Introductio N Installation Plannin GUnpacking Instruction S Generator Location Utomatic Transfer Switch Generator Installation Placement and AnchoringInstallation Drawings Electrical Hookup AIN Line Output Powe RGenerator Start Signal Gfci Circuit Supply12KW Wiring Diagram CP200 Controller Fuel Specifications Consumption Require MentsFuel Hookup Natural Gas NGPropane Vapor LPG Battery Placement Battery Requirement SConnection Nnection con t LubricationFirst Time Startup Generator Specifications PM401211 PM400911Alternator Specifications FuelGenerator Feature Identificatio NControl Panel Switches Control Panel FeaturesGenerator Operation RUN State Starting the GeneratorCyclic Crank ShutdownStatus Indicators FaultsMaintenance Engine OIL Level Chec K Crankcase pressure can blow hot engine oil outHange ND Clean INGEngine OIL and OIL Filter Engine OIL Cooler InspectionBattery Maintenanc E Engine AIR Filter ChangeTT ERY Maintenanc E con t Spark Plug Check Fig. GSpark Arrestor Cleaning Fig. GGGovernor Speed Adjustment Enclosure and SiteValve Clearance Check Adjustmen TFuel System Inspection Troubleshooting Symptom Possible Cause Corrective ActionSymptom Parts Drawing Exhaust System Parts Drawing Enclosure Parts Drawing LID Assembly Parts Drawing Generator Parts Drawing -H2X Breakdown Parts Drawing Engine Panel END Assembly Parts Drawing Control Panel Breakdown Parts Drawing Battery Hold Down 200-2341 200-2341 Coverage Contact the Coleman Powermate Product Service Department AT 200-2341