Generac 005308-0 owner manual Troubleshooting

Page 21

Section 4 — Troubleshooting

Commercial-Industrial-Residential Portable Generator System

4.1 TROUBLESHOOTING

SYMPTOM

CAUSE

SOLUTION

Engine is running, but no AC

1.

Circuit breaker is open.

1.

Reset circuit breaker.

output is available.

2.

Poor connection or defective cord set.

2.

Check and repair.

 

3.

Connected device is bad.

3.

Connect another device that is in

 

 

 

 

good condition.

 

4.

Fault in generator.

4.

Contact Authorized Service Facility.

 

 

 

 

 

Engine runs good but bogs

1.

Short circuit in a connected load.

1.

Disconnect shorted electrical load.

down when loads are connected.

2.

Generator is overloaded.

2.

See “Don’t Overload the Generator” on page 9.

 

3.

Engine speed is too slow.

3.

Contact Authorized Service Facility.

 

4.

Shorted generator circuit.

4.

Contact Authorized Service Facility.

 

 

 

 

 

Engine will not crank.

 

10 amp fuse at rear of generator

 

Replace fuse with only an identical

 

 

control panel has melted open.

 

10-amp replacement fuse.

 

 

 

 

 

Engine will not start; or starts

1.

Dirty air cleaner.

1.

Clean or replace air cleaner.

and runs rough.

2.

Out of gasoline.

2.

Fill fuel tank.

 

3.

Stale gasoline.

3.

Drain fuel tank and fill with fresh fuel.

 

4.

Spark plug wire not connected to

4.

Connect wire to spark plug.

 

 

spark plug.

 

 

 

5.

Bad spark plug.

5.

Replace spark plug.

 

6.

Water in gasoline.

6.

Drain fuel tank; fill with fresh fuel.

 

7.

Overchoking.

7.

Put choke knob to No Choke position.

 

8.

Low oil level.

8.

Fill crankcase to proper level.

 

9.

Excessive rich fuel mixture.

9.

Contact Authorized Service Facility.

 

10. Intake valve stuck open or closed.

10. Contact Authorized Service Facility.

 

11. Engine has lost compression.

11. Contact Authorized Service Facility.

 

 

 

 

 

Engine shuts down during

1.

Out of gasoline.

1.

Fill fuel tank.

operation.

2.

Low oil level.

2.

Fill crankcase to proper level.

 

3.

Fault in engine.

3.

Contact Authorized Service Facility.

 

 

 

 

 

Engine lacks power.

1.

Load is too high.

1.

See “Don’t Overload the Generator” on page 9.

 

2.

Dirty air filter.

2.

Replace air filter.

 

3.

Engine needs to be serviced.

3.

Contact Authorized Service Facility.

Engine “hunts” or falters.

1.

Choke is opened too soon.

1.

Move choke to halfway position until

 

 

 

 

engine runs smoothly.

 

2.

Carburetor is running too rich or too

2.

Contact Authorized Service Facility.

 

 

lean.

 

 

 

 

 

 

 

No Battery Charge DC output.

1.

Battery posts are corroded.

1.

Clean battery posts.

 

2.

Battery cable is bad.

2.

Replace cable.

 

3.

Battery is defective.

3.

Check battery condition; replace if

 

 

 

 

defective.

 

4.

Receptacle is bad.

4.

Contact Authorized Service Facility.

 

 

 

 

 

 

 

 

 

19

Image 21
Contents Authorized Dealer Support Owner’s ManualTroubleshooting Table of Contents Residential Portable Generator SystemRead this Manual Thoroughly Never operate in an enclosed area or indoors General HazardsElectrical Hazards Explosion HazardsFire Hazards Unpacking Accessory BOXAssembling the Wheel KIT Assembling the HandleHandle Assembly Battery ConnectionOperation Residential Portable Generator System Know the GeneratorThis generator Volt AC, 20A Duplex Gfci ReceptacleCord Sets and Connection Plugs 1 AC, 20 AMP, Duplex Receptacle2 120V AC, 20 AMP, Gfci Receptacle Provided. This receptacle can not recharge 6 Volt batteries 5 12 Volt DC, 10 AMP ReceptacleConnecting Electrical Loads HOW to USE the GeneratorDON’T Overload the Generator Grounding the GeneratorWattage Reference Guide Before Starting the GeneratorAdding Engine OIL Adding Gasoline To Start the EngineAutomatic Idle Control LOW OIL Pressure Shutdown SystemStopping the Engine To recharge 12 Volt batteries, proceed as follows Charging a BatteryMaintenance Residential Portable Generator System Maintenance ScheduleEngine Maintenance Checking OIL Level Generator MaintenanceTo Clean the Generator General RecommendationsService AIR Cleaner Clean Spark Arrestor ScreenReplacing the Spark Plug To adjust valve clearance Adjusting Valve ClearanceGeneral Long Term StorageOther Storage Tips Troubleshooting KIT Includes Installation for Manual Transfer SwitchTools Required Items YOU Must PurchaseSilicone Caulk These Instructions are to Serve AS a Guide only7a Prepare Box For Connections Your Generac Manual Transfer Switch is now installed Operation of Generator with Manual Transfer Switch Using the Ultra Source PortableTransfer to Generator Power Source When Utility Power Fails Transfer Back to Utility Power SourceInterconnection Drawing Residential Portable Generator System Wiring Diagram, Portable Generator Drawing No G0731 Closest to Bearing Schematic, Portable Generator Drawing No G0733 Wiring Diagram, Manual Transfer Switch Drawing No G1065 Manual Transfer Switch with Load Center Drawing No G0939-B Description Exploded Views and Parts ListsSystem 160QTY Description Lists 118 116 119162QTY Description Part NO# Generator Drawing No D4488-F QTY Description Control Panel Drawing No G0727-B Part NO. QTY Description Tray Rubber Tank Mount MANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Warranty Schedule