Generac 005308-0 owner manual QTY Description

Page 37

Section 9 — Exploded Views and Parts Lists

Commercial-Industrial-Residential Portable Generator System

GT-990 & GT-760 Engine (Page 1) – Drawing No. 0E8589-N

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0C5729

1

ASSEMBLY, CRANKCASE HOUSING WITH

36

0C5731

1

ASSEMBLY, HOUSING COVER WITH

 

 

 

SLEEVE

 

 

 

 

SLEEVE

2

0E9843

1

SEAL, 38 I.D. CRANKSHAFT

37

0C3006

10

SCREW, HHFC M10-1.5 X 55

3

090388

3

SCREW, TAPTITE M6-1.0 X 12 BP

38

080318

8

SCREW HHFC M6-1.0 X 25

4

0C5372

1

ASSEMBLY, BREATHER

39

0C8808

2

HOOK, LIFTING

5

0C3005

1

GASKET, BREATHER COVER

40

0D2723D

1

COVER, ROCKER W/OIL FILL "GENERAC"

6

0E3372B

1

SEPARATOR, OIL BREATHER

 

 

 

 

TEXT

7

0D8067A

1

ASSEMBLY, HEAD #1

41

0C2979

2

GASKET, VALVE COVER

8

071983

4

RETAINER, PISTON PIN 20

42

086515

8

KEEPER, VALVE SPRING

9

0G0693

1

ASSY, ROCKER COVER W/BARB

43

0D2274

4

RETAINER, VALVE SPRING

10

043790A

1

BARBED EL 90 3/8NPT X 3/8 W/ VS

44

0D3867

4

SPRING, VALVE

11

0E2950

2

PISTON, LC (GT-990)

45

078672

2

SEAL, VALVE STEM D7

 

0E2985

2

PISTON, HC (GT-760)

46

0C5371

4

WASHER, VALVE SPRING

12

021533

2

SET, PISTON RING 90MM

47

072694

4

STUD, ROCKER ARM PIVOT

13

0E1466

2

PIN PISTON

48

0C3027

2

O-RING, 3/8" X 1/2"

14

0D4041

1

ASSEMBLY, CAMSHAFT & GEAR

49

0D5313

4

ROCKER ARM

15

0D4788

2

PLUG STD PIPE 3/8 STEEL SQ HD

50

0D3998

4

NUT, HEX M8-1.0 GB YELLOW CHROM

16

093064

1

ASSEMBLY, OIL FILL CAP

51

0D6024

2

PLATE, PUSH ROD GUIDE

17

0C2977

1

GASKET, CRANK CASE

52

0C2976

12

SCREW HHFC M8-1.25 X 65

18

0C5943

1

SEAL, OIL PASSAGE

53

086516

2

VALVE, EXHAUST

19

0E4357E

1

ASSEMBLY, CRANKSHAFT HORIZONTAL

54

0C2229

2

VALVE, INTAKE

 

 

 

DIRECT DRIVE (GT-990)

55

083897

4

TAPPET, SOLID

 

0E4356E

1

ASSEMBLY, CRANKSHAFT HORIZONTAL

56

0D8067B

1

ASSEMBLY, HEAD #2

 

 

 

DIRECT DRIVE (GT-760)

57

0D9853D

4

PUSHROD 147

20

0E3223

2

ASSEMBLY, CONNECTING ROD (GT-990)

58

0C2978

2

GASKET, HEAD

 

0E3222

2

ASSEMBLY, CONNECTING ROD (GT-760)

59

0D6008

1

KIT GEAR COVER

21

0D2157

2

SCREW SHC M6-1.0 X 50 G8.8

60

0D4010

1

KIT GASKET

22

0E6098

1

SCREEN, OIL PICKUP

61

0D6007

1

KIT PISTON & RINGS

23

0D4123A

1

ASSEMBLY, OIL PUMP

62

0D4012

1

KIT BREATHER ASSEMBLY

24

0E8152

1

O-RING, 0.49 ID X 0.07 THICK

63

0D8675A

1

KIT HEAD ASSEMBLY CYLINDER 1

25

0C3011

2

COVER, OIL RELIEF

64

0D8675B

1

KIT HEAD ASSEMBLY CYLINDER 2

26

0C3009

2

SPRING, OIL RELIEF

65

0D4015

1

KIT OIL RELIEF

27

0C3010

2

BALL, 1/2D OIL RELIEF

 

 

 

 

 

28

093873

2

WASHER, LOCK RIB M6

 

Item 59 (Kit) includes items 3, 30, 35, 65

29

0F5458

1

SCREW, PLASTITE HI-LOW #10

 

Item 60 (Kit) includes items 2, 5, 17, 18, 34, 35, 40, 57, 139, 153.

30

0C5998

1

CLAMP, OIL TUBE

 

Item 61 (Kit) includes items 8, 11, 12, 13

31

0D4497

1

PLUG-CRANKCASE GOVERNOR BORE

 

Item 62 (Kit) includes items 4, 5, 6

32

0C3971E

1

ASSEMBLY, DIPSTICK WITH HANDLE

 

Item 63 (Kit) includes items 7, 41, 42, 43, 44, 45, 46, 47, 49, 50, 51, 52,

33

0D3745

1

TUBE, DIPSTICK

 

 

 

53, 54, 57, 58

 

Item 64 (Kit) includes items 41, 42, 43, 44, 45, 46, 47, 49, 50, 51, 52, 53,

34

0C3027

3

O-RING, OIL CLR

 

 

 

 

54, 56, 57, 58

35

0E9842

1

SEAL, 42 I.D. CRANKSHAFT

 

 

 

 

Item 65 (Kit) includes items 25, 26, 27

 

 

 

 

 

35

Image 37
Contents Authorized Dealer Support Owner’s ManualTroubleshooting Table of Contents Residential Portable Generator SystemRead this Manual Thoroughly Never operate in an enclosed area or indoors General HazardsExplosion Hazards Electrical HazardsFire Hazards Unpacking Accessory BOXAssembling the Wheel KIT Assembling the HandleHandle Assembly Battery ConnectionOperation Residential Portable Generator System Know the GeneratorThis generator Volt AC, 20A Duplex Gfci Receptacle1 AC, 20 AMP, Duplex Receptacle Cord Sets and Connection Plugs2 120V AC, 20 AMP, Gfci Receptacle Provided. This receptacle can not recharge 6 Volt batteries 5 12 Volt DC, 10 AMP ReceptacleConnecting Electrical Loads HOW to USE the GeneratorDON’T Overload the Generator Grounding the GeneratorBefore Starting the Generator Wattage Reference GuideAdding Engine OIL Adding Gasoline To Start the EngineLOW OIL Pressure Shutdown System Automatic Idle ControlStopping the Engine To recharge 12 Volt batteries, proceed as follows Charging a BatteryMaintenance Residential Portable Generator System Maintenance ScheduleEngine Maintenance Checking OIL Level Generator MaintenanceTo Clean the Generator General RecommendationsClean Spark Arrestor Screen Service AIR CleanerReplacing the Spark Plug To adjust valve clearance Adjusting Valve ClearanceLong Term Storage GeneralOther Storage Tips Troubleshooting KIT Includes Installation for Manual Transfer SwitchTools Required Items YOU Must PurchaseSilicone Caulk These Instructions are to Serve AS a Guide only7a Prepare Box For Connections Your Generac Manual Transfer Switch is now installed Operation of Generator with Manual Transfer Switch Using the Ultra Source PortableTransfer to Generator Power Source When Utility Power Fails Transfer Back to Utility Power SourceInterconnection Drawing Residential Portable Generator System Wiring Diagram, Portable Generator Drawing No G0731 Closest to Bearing Schematic, Portable Generator Drawing No G0733 Wiring Diagram, Manual Transfer Switch Drawing No G1065 Manual Transfer Switch with Load Center Drawing No G0939-B Description Exploded Views and Parts ListsSystem 160QTY Description Lists 118 116 119162QTY Description Part NO# Generator Drawing No D4488-F QTY Description Control Panel Drawing No G0727-B Part NO. QTY Description Tray Rubber Tank Mount MANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Warranty Schedule