Generac 00941-4 owner manual Exercising the Generator, OUT of Service Protection

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Section 3 – Maintenance

IMPACT-36 plus II Recreational Vehicle Generator

2.When valve clearance is correct, hold the pivot ball stud with the allen wrench and tighten the rocker arm jam nut with a crows foot. Tighten the jam nut to 65-85 inch-pounds torque. After tight- ening the jam nut, recheck valve clearance to make sure it did not change (Figure 3.9).

Figure 3.9 — Tightening Jam Nut

3.14 MAJOR SERVICE MANUAL

To obtain a service manual for the generator, order it from the dealer/distributor. Be sure to identify the unit’s MODEL NUMBER and SERIAL NUMBER.

3.15 EXERCISING THE GENERATOR

Generac recommends that the generator is started and operated at least once every seven days. Let the unit run for at least 30 minutes to “exercise” the engine.

3.16 OUT OF SERVICE PROTECTION

If the generator cannot be exercised every seven days, and it is to be out of service longer than 30 days, pre- pare the generator for storage as follows:

Start the engine and let it warm up.

While the engine is still warm from running, drain the oil completely. Refill crankcase with recom- mended oil. See “Specifications.”

Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase.

Remove spark plug and add about 1/2 ounce (15ml) of clean, fresh engine oil into spark plug threaded opening. Crank engine several times to distribute oil, then install and tighten spark plug.

Remove the battery and store in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor.

Clean and wipe the entire generator.

3.17 RETURN UNIT TO SERVICE AFTER STORAGE

To return the unit to service after storage, proceed as follows:

Check tag on engine for oil viscosity and classifica- tion. Verify that the correct recommended oil is used in engine. If necessary, drain and refill with proper oil.

Check battery. Fill all cells to the proper level with distilled water. DO NOT USE TAP WATER IN THE BATTERY. Recharge battery to 100% state of charge, or, if defective, replace the battery.

Turn OFF all electrical loads, then start the engine.

Let engine warm up.

Apply electrical loads up to at least 50% of the unit’s rated wattage capacity.

When engine is thoroughly warmed up, shut it down.

THE GENERATOR IS NOW READY FOR SERVICE.

Generac® Power Systems, Inc. 13

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Contents Air-cooled Recreational Vehicle Generator Introduction Authorized Service Dealer LocationTable of Contents General Hazards Electrical Hazards Generator Identification General Information Safety Generator ApplicabilityGenerator Control Panel Before Starting the Engine Engine Protective DevicesEngine Exhaust GAS Starting the GeneratorStopping the Generator Cooling and Ventilating AIRSubmersion Operating PrecautionsLP Generator Specifications Engine SpecificationsChange OIL Filter MaintenanceChecking Engine OIL Level Change Engine OILEngine Spark Plug Engine AIR CleanerClean AIR Intake Screen Cleaning the GeneratorAdjusting Valve Clearance Service and AdjustmentsBattery Adjusting the CarburetorOUT of Service Protection Return Unit to Service After StorageExercising the Generator IMPACT-36 plus II Recreational Vehicle Generator Part General Hazards Fire Hazards Engine Generator Operating Speed Purpose and Scope ManualStandards Booklets Equipment DescriptionSuspended Mounting Location and SupportGenerator Location Generator SupportGenerator Restraint Generator CompartmentsCompartment Construction Compartment SizeCompartment Floor Cutouts Sound Insulating MaterialsCooling and Ventilating AIR AcousticsGenerator AIR Flow 11 Suspended Mount Inlet Door Cooling AIR Inlet OpeningsParts not Included in Fuel System Testing the InstallationPropane GAS Fuel System Compensating for RestrictionsGaseous Carburetion Some Important ConsiderationsVapor Withdrawal Primary RegulatorLeakage Tests Exhaust SystemFuel Supply Lines Excess Flow ValveExhaust System Safety Electrical ConnectionsType of Exhaust System Isolating Different Power Sources Power Supply CordGenerator AC Connection System 20 Transfer Switch Isolation Method Sensing Harness Battery InstallationRecommended Battery Battery CablesRemote PLUG-IN Receptacle Optional AccessoriesBattery Cable Connections Battery CompartmentInitial Start Post Installation TestsTesting Under Load Before Initial Start UPInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Electrical Data Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists PLATE, Divider Exploded Views and Parts Lists ASSY, Connecting ROD 85 66 19 8 ENGINE, Long Block CASTING, Twin Regulator Installation Diagram California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule CONSUMER/PERSONAL Applications