Generac 00941-4 owner manual Cooling and Ventilating AIR, Acoustics, Generator AIR Flow

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Section 2 – Installation

IMPACT-36 plus II Recreational Vehicle Generator

2.2.5 ACOUSTICS

If excessive noise levels should become a problem, the installer may wish to consider the following:

Using special sound insulating materials.

Construction of a special noise abatement com- partment.

IMPORTANT: ANY METHOD USED TO REDUCE NOISE MUST NOT ADVERSELY AFFECT THE FLOW OF COOLING AND VENTILATING AIR INTO OR OUT OF THE COMPARTMENT.

In addition to the effective use of sound insulating materials, construction of a special noise abatement compartment might be considered to reduce noise levels. Such a compartment might be constructed as follows (Figure 2.8):

Use 5/8-inch thick or 3/4-inch thick plywood in the compartment.

Construct the compartment floor of a double thick- ness of 5/8-inch or 3/4-inch plywood.

Line the compartment interior walls and floor, as well as the underside of the floor, with 26-gauge galvanized steel.

Vapor seal all compartment seams and joints.

Over the galvanized steel lining, install a selected combination of acoustical materials as mentioned in “Sound Insulating Materials.”

Figure 2.8 — Typical Noise Abatement

Compartment

Line the compartment door interior (except for air openings) with suitable, fire proof sound insula- tion (such as 1-inch thick fiberglass with a 2- pound density).

It is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be supplied to the generator set. Without sufficient air flow, the engine-generator quickly overheats. Such overheating can cause serious operating difficulties and may also cause fire and personal injury. The installer must make sure that sufficient air is avail- able to the generator for cooling, ventilating and com- bustion. The installer must also provide for a path for exhausting the cooling air to the exterior of a com- partment, if so equipped.

DANGER

Never use discharged cooling air for heating or permit such air to enter the vehicle interior. This air contains deadly carbon monoxide gas and other poisonous, flammable or explosive gases.

2.3COOLING AND VENTILATING AIR

2.3.1 GENERATOR AIR FLOW

Engine operation drives cooling fans for the 2-stage cooling air system. A pressure fan draws cooling air into the top of generator and into the side of the con- trol panel (Figure 2.9). This air flow cools the engine- generator and electronic components. The second part of the cooling system, a suction fan, draws air that is heated from a hot engine into a collector pan at the base of the unit. This heated air (although cool- er than exhaust muffler) is directed across the muf- fler to cool it. The heated air flow is then deflected out the bottom toward the ground.

Figure 2.9 — Air Flow Through Engine-

Generator

DANGER

Do not install any insulation or other

! absorbent materials on the interior or under- side of the compartment floor.

• Seal all compartment door edges to prevent noise leakage around the door perimeter.

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Contents Air-cooled Recreational Vehicle Generator Introduction Authorized Service Dealer LocationTable of Contents General Hazards Electrical Hazards Generator Identification General Information Generator Applicability SafetyGenerator Control Panel Before Starting the Engine Engine Protective DevicesStopping the Generator Starting the GeneratorCooling and Ventilating AIR Engine Exhaust GASLP Generator Specifications Operating PrecautionsEngine Specifications SubmersionChecking Engine OIL Level MaintenanceChange Engine OIL Change OIL FilterClean AIR Intake Screen Engine AIR CleanerCleaning the Generator Engine Spark PlugBattery Service and AdjustmentsAdjusting the Carburetor Adjusting Valve ClearanceReturn Unit to Service After Storage OUT of Service ProtectionExercising the Generator IMPACT-36 plus II Recreational Vehicle Generator Part General Hazards Fire Hazards Standards Booklets Purpose and Scope ManualEquipment Description Engine Generator Operating SpeedGenerator Location Location and SupportGenerator Support Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Compartment SizeCompartment Floor Cutouts Sound Insulating MaterialsAcoustics Cooling and Ventilating AIRGenerator AIR Flow 11 Suspended Mount Inlet Door Cooling AIR Inlet OpeningsPropane GAS Fuel System Testing the InstallationCompensating for Restrictions Parts not Included in Fuel SystemVapor Withdrawal Some Important ConsiderationsPrimary Regulator Gaseous CarburetionFuel Supply Lines Exhaust SystemExcess Flow Valve Leakage TestsElectrical Connections Exhaust System SafetyType of Exhaust System Power Supply Cord Isolating Different Power SourcesGenerator AC Connection System 20 Transfer Switch Isolation Method Recommended Battery Battery InstallationBattery Cables Sensing HarnessBattery Cable Connections Optional AccessoriesBattery Compartment Remote PLUG-IN ReceptacleTesting Under Load Post Installation TestsBefore Initial Start UP Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Electrical Data Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists PLATE, Divider Exploded Views and Parts Lists ASSY, Connecting ROD 85 66 19 8 ENGINE, Long Block CASTING, Twin Regulator Installation Diagram California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule CONSUMER/PERSONAL Applications