Generac 00941-4 owner manual General Hazards

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Safety Rules

IMPACT-36 plus II Recreational Vehicle Generator

DANGER: For fire safety, installation of a generator into a recreational vehicle must comply

! strictly with NFPA 70 (latest edition), “National Electrical Code”, Article 551, and NFPA 1192 !

(latest edition), “Standard for Recreational Vehicles”. In addition, installation must comply with the manufacturer’s instructions and recommendations.

NOTICE TO INSTALLER

These Installation Instructions have been published by Generac to aid in the installation of the products described in this manual. Generac assumes that installation personnel are familiar with the procedures for installing such products, or similar products that Generac manufactures. Generac also assumes that personnel have been trained in the recommended installation procedures for these products and that such training includes (a) use of common hand tools,

(b)use of special Generac tools, and (c) use of any tools and/or equipment from other suppliers.

Generac cannot possibly know of, nor advise the recreational vehicle trade of, all conceivable methods, procedures, or techniques by which to perform an installation. Nor can Generac anticipate every possi- ble hazard that might result from each installation method, procedure, or technique. Generac has not undertaken any such wide evaluation. Therefore, people who use a method, procedure, or technique that Generac does not specifically recommend must first completely satisfy themselves that their safety, the safety of the vehicle's occupants, and the prod- uct's safety are not endangered by the method, pro- cedure, or technique selected.

Information, illustrations, specifications, etc., con- tained in these Installation Instructions are based on the latest information available at the time of publi- cation. Every effort has been expended to be sure that such data are both accurate and current. However, the manufacturer reserves the right to change, alter, or otherwise improve this product at any time, with- out prior notice.

DANGER

Despite the safe design of this generator,

!operating this equipment imprudently, neglecting its maintenance, or being careless can cause possible injury or death. Permit only responsible and capable persons to operate or maintain this equipment.

Parts of the generator are rotating and/or hot

!during operation. Exercise care near running generators.

Potentially lethal voltages are generated by these machines. Ensure all steps are taken to render the machine safe before attempting to work on the generator.

! GENERAL HAZARDS !

For safety reasons, Generac recommends that the installation, initial startup, and maintenance of this equipment is carried out by a Generac Authorized Service Dealer.

The engine exhaust fumes contain carbon monox- ide, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. This exhaust sys- tem must be installed properly, in strict compli- ance with applicable codes and standards. Following installation, do nothing that might ren- der the system unsafe or in noncompliance with such codes and standards. The generator com- partment must be completely vapor-sealed from the vehicle interior. There must be no possibility of exhaust fumes entering the vehicle interior. Never operate this equipment with a leaking or defective exhaust system.

Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating.

Adequate, unobstructed flow of cooling and ven- tilating air is critical to correct generator oper- ation and is required to expel toxic fumes and fuel vapors from the generator compartment. Without sufficient cooling airflow, the engine/generator quickly overheats, which caus- es serious damage to the generator. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator.

When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued.

Before performing any maintenance on the genera- tor, disconnect its battery cables to prevent acci- dental startup. First, disconnect the cable from the battery post, indicated by a NEGATIVE, NEG, or

(–). Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating con- ditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

Never insert any tool or other object through open- ings in the generator interior, even if the unit is not running. Seriouse injury or damage to the equip- ment may occur.

16 Generac® Power Systems, Inc.

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Contents Air-cooled Recreational Vehicle Generator Authorized Service Dealer Location IntroductionTable of Contents General Hazards Electrical Hazards Generator Identification General Information Safety Generator ApplicabilityGenerator Control Panel Engine Protective Devices Before Starting the EngineCooling and Ventilating AIR Starting the GeneratorStopping the Generator Engine Exhaust GASEngine Specifications Operating PrecautionsLP Generator Specifications SubmersionChange Engine OIL MaintenanceChecking Engine OIL Level Change OIL FilterCleaning the Generator Engine AIR CleanerClean AIR Intake Screen Engine Spark PlugAdjusting the Carburetor Service and AdjustmentsBattery Adjusting Valve ClearanceOUT of Service Protection Return Unit to Service After StorageExercising the Generator IMPACT-36 plus II Recreational Vehicle Generator Part General Hazards Fire Hazards Equipment Description Purpose and Scope ManualStandards Booklets Engine Generator Operating SpeedGenerator Support Location and SupportGenerator Location Suspended MountingGenerator Compartments Generator RestraintCompartment Size Compartment ConstructionSound Insulating Materials Compartment Floor CutoutsCooling and Ventilating AIR AcousticsGenerator AIR Flow Cooling AIR Inlet Openings 11 Suspended Mount Inlet DoorCompensating for Restrictions Testing the InstallationPropane GAS Fuel System Parts not Included in Fuel SystemPrimary Regulator Some Important ConsiderationsVapor Withdrawal Gaseous CarburetionExcess Flow Valve Exhaust SystemFuel Supply Lines Leakage TestsExhaust System Safety Electrical ConnectionsType of Exhaust System Isolating Different Power Sources Power Supply CordGenerator AC Connection System 20 Transfer Switch Isolation Method Battery Cables Battery InstallationRecommended Battery Sensing HarnessBattery Compartment Optional AccessoriesBattery Cable Connections Remote PLUG-IN ReceptacleBefore Initial Start UP Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Electrical Data Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists PLATE, Divider Exploded Views and Parts Lists ASSY, Connecting ROD 85 66 19 8 ENGINE, Long Block CASTING, Twin Regulator Installation Diagram California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule CONSUMER/PERSONAL Applications