Generac 004373-3 , 004626-2, 004373-3, 004626-2 Battery Installation, Preparation Before START-UP

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Section 2 — Installation

Guardian Liquid-cooled 40 kW Generator

NOTE:

When using a GTS switch, it is necessary to connect a 240V AC supply to N1 and N2 terminals of the generator to provide for battery charging. Wires T1, T2, 23 and 194 should not be connected.

2.7BATTERY INSTALLATION

DANGER

Standby generators installed with automatic trans- ! fer switches will crank and start automatically

when normal (utility) source voltage is removed or is below an acceptable preset level. To prevent such automatic start-up and possible injury to per- sonnel, do not connect battery cables until the normal source voltage at the transfer switch is cor- rect and the system is ready to be placed into operation.

Storage batteries give off explosive hydrogen gas. This gas can form an explosive mixture around the battery for several hours after charging. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shatter the bat- tery and cause blindness or other injury. Any area that houses a storage battery must be properly ventilated. Do not allow smoking, open flame, sparks or any spark producing tools or equipment near the battery.

Battery electrolyte fluid is an extremely caustic ! sulfuric acid solution that can cause severe burns.

Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If fluid is spilled, flush the affected area immediately with clear water.

Do not dispose of the battery in a fire. The battery is capable of exploding.

Do not open or mutilate the battery. Released ! electrolyte can be toxic and harmful to the skin

and eyes.

The battery represents a risk of high short circuit current. When working on the battery, always remove watches, rings or other metal objects, and only use tools that have insulated handles.

10 Generac® Power Systems, Inc.

‹2.7.1 VENTED BATTERIES

The electrolyte is a dilute sulfuric acid that is

!harmful to the skin and eyes. It is electrically con- ductive and corrosive. The following procedures are to be observed:

•Wear full eye protection and protective clothing,

•Where electrolyte contacts the skin, wash it off immediately with water,

•Where electrolyte contacts the eyes, flush thoroughly and immediately with water and seek medical atten- tion, and

•Spilled electrolyte is to be washed down with an acid- neutralizing agent. A common practice is to use a solution of one pound (500 grams) bicarbonate of soda to one gallon (4 liters) of water. The bicarbonate of soda solution is to be added until the evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the area dried.

Lead acid batteries present a risk of fire because they generate hydrogen gas. The following proce- dures are to be followed:

•DO NOT SMOKE when near batteries,

•DO NOT cause flame or spark in battery area, and

•Discharge static electricity from body before touching batteries by first touching a grounded metal surface.

Servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.

For recommended batteries, see “Battery Maintenance” page 16. All batteries must be at 100 percent state-of- charge before they are installed on the generator.

When using maintenance-free batteries, it is not neces- sary to check the specific gravity or electrolyte level. Have these procedures performed at the intervals spec- ified in Section 4, “Maintenance.” A negative ground sys- tem is used. Battery connections are shown on the wiring diagrams. Make sure all batteries are correctly connected and terminals are tight. Observe battery polarity when connecting batteries to the generator set.

NOTE:

Damage will result if the battery connections are reversed.

2.8PREPARATION BEFORE START-UP

The instructions in this section assume that the standby generator has been properly installed, serviced, tested, adjusted and otherwise prepared for use by a competent, qualified installation contractor. Be sure to read the “Safety Rules” on Pages 2 and 3, as well as all other safe- ty information in this manual, before attempting to oper- ate this (and related) equipment.

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Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Dealer LocationIntroduction Inside Front Cover General Hazards Electrical Hazards Prepackaged Transfer Switch UNPACKING/INSPECTIONGenerator Generator AC Connection SystemsSpecifications Main Circuit BreakerEngine Protective Devices Fuel Requirements Recommendations ‹ 1.9.1 Conversion to LP GAS VaporEmissions Control System Coolant‹ 1.12.1 AIR Fuel Ratio Controller Standby Generator Installation Basic Standby Electric SystemNfpa Standards Other Published StandardsTransfer Switch Start Signal Connections ‹ 2.6.1 PRE-PACKAGED Type SwitchMethod Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.7.1 Vented Batteries ‹ 2.8.2 Transfer Switch ‹ 2.8.1 Prior to Initial START-UPUsing the AUTO/OFF/MANUAL Switch Sequence of Automatic Operation Engine Heater‹ 3.2.3 Manual Position Weekly Exercise Cycle Checking the Engine OIL LevelChanging the Engine AIR Cleaner ‹ 4.2.2 OIL and Filter Change ProcedureChanging the Engine OIL and Filter ‹ 4.2.1 Engine OIL RecommendationsBattery Maintenance ‹ 4.5.1 Battery ReplacementSpark Plugs Miscellaneous Maintenance Cooling SystemOverload Protection for DC FuseOUT of Service Procedure ‹ 4.11.1 Removal from Service‹ 4.11.2 Return to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Not Used on Guardian Unit Electrical Data TS1 Generator D4992-A Model No Section 40 kW 0D6974 KW Generators No D6975 27 *28 Drain Pan To Oil On Oil QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control VDC Panel Face Cover Plate AVR ALT Leads Sensing Wire QTY Flywheel Engine Stator Leads Detail Scroll Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L To Thermostat Housing To Engine Block To Starter Solenoid RED Black To Engine Block Part KIT Radiator Copper Brass DIA. Clamp ASSEMBLY2 Compartment NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Attach to REGULATOR, N/G R600S Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper Guardian Liquid-cooled 40 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following

004373-3, 004626-2, 004373-3 , 004626-2 specifications

Generac is a leader in the power generation industry, known for its reliable and innovative products. Among its extensive range of offerings, two models stand out: the Generac 004373-3 and the 004626-2. These models represent the cutting edge of home standby generators.

The Generac 004373-3 is designed to provide seamless power during outages, ensuring that homes remain comfortable and functional. One of its main features is the automatic transfer switch, which detects a power outage and activates the generator within seconds. This automatic response eliminates the need for manual intervention, allowing homeowners to go about their lives without interruption.

This model is equipped with a durable engine that runs on liquid propane or natural gas, providing flexibility depending on the availability of fuel sources. The 004373-3 has an impressive power output, capable of powering essential household appliances, including refrigerators, heating systems, and lights. Its compact design allows for easy installation, making it suitable for a variety of home sizes.

On the other hand, the Generac 004626-2 also focuses on providing reliable power but with additional advanced features. One of its key characteristics is the True Power Technology, which delivers clean and stable power, making it ideal for sensitive electronics and appliances. This feature is crucial for households that rely on digital devices, protecting them from fluctuations that could potentially cause damage.

Additionally, the 004626-2 comes with a user-friendly control panel that allows for easy monitoring and adjustments. The model also incorporates Smart Management Technology, which enables users to manage their power consumption effectively. This technology allows homeowners to prioritize the most critical circuits, ensuring essential services remain operational during outages.

Both models emphasize ease of maintenance, with a design that facilitates access to components for servicing. Generac generators are known for meeting high standards of quality, ensuring reliability and longevity. With their advanced technologies and robust features, the Generac 004373-3 and 004626-2 provide peace of mind, allowing homeowners to remain connected and powered, no matter the circumstances. Whether for unexpected outages or planned maintenance, Generac continues to set the standard in home power solutions.
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