Generac 004373-3, 004626-2, 004373-3 , 004626-2 owner manual Generator D4992-A

Page 27

GOVERNORTO ACTUATOR

BLACK

GCU

 

BROWN

YELLOW

ORANGE

14

14

13

BLUE

BLUE

 

85

 

85

 

14

56

14

13

85

 

85

0

 

56

 

0

 

85

 

 

 

 

 

 

 

 

 

 

85

 

 

 

 

 

 

 

 

 

 

56

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

85

 

14

 

 

 

 

 

 

 

 

 

 

13

 

14

 

 

 

56

 

 

85

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

13

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

0

0

15

4

229

56

68

69

85

86

14

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

14 CAP

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

N2

 

 

 

 

 

 

 

 

 

 

BLUE

 

 

 

1

 

 

 

 

BLUE

 

 

 

 

 

 

 

1

 

 

 

4

4

 

 

 

 

 

 

 

183

 

 

 

 

 

 

 

 

0

 

183

 

 

 

 

 

 

194

0

 

4

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

 

 

 

 

 

1

4

T2

23

 

 

 

 

 

T1

T2

 

 

 

2

 

 

 

 

 

 

 

 

 

 

T1

 

 

 

 

 

 

 

 

 

 

 

150

218

 

 

N2

 

E

 

6

 

 

 

 

 

4

23

 

N1

S

 

S

 

S16

 

 

 

 

 

O

 

H

 

 

 

N2

CP

P

Q

R

J

S15

 

 

 

Q

 

 

 

 

 

PIN

 

 

 

183

T2

 

00

L

 

178

2

 

 

N1

N

 

 

 

 

 

 

 

 

S1

 

 

23

 

 

 

 

 

 

 

 

N2

 

 

 

 

 

 

 

 

BLACK

N1

23

178

N1

58

S15

85

14

56

14

85

RED

 

N2

 

N1

 

2

162

 

15

 

 

 

 

 

 

13

 

4

229

 

 

0

 

15

F1

 

 

56

 

14

14

14

4

 

 

 

 

T2

T1

00

 

 

58

 

194

 

 

 

57

85

178

 

 

S3

 

 

 

 

T1

 

 

 

15

 

 

S1

57 S3

S1

00

6

13

 

0

 

 

 

7

85

 

 

 

8

85

 

 

 

9

0

 

10

14

56

10

14

11

2

 

 

1

1

 

 

4

4

 

AVR

6

6

 

 

5

S15

N1

 

3

S16

 

 

N2

 

 

 

 

S15

0

 

 

S16

 

 

 

 

162

0

 

 

0

 

4

 

 

 

2

14

4

 

CB1

14

 

 

 

 

 

 

 

58

 

2

T2

T1

0

2

S16

 

 

 

 

6

 

 

 

 

 

 

 

S16

2

 

S3

 

HM

 

 

85

 

 

 

 

 

194

57

 

 

2

6

S15S16

14

BLUE

00

 

S16

S15

S15

HZ

13

12

12

 

EH

 

162

14

4

R1

14

 

 

0

4

 

 

58

 

 

0

 

 

 

 

 

 

 

0

 

BLUE

194

 

S1

 

 

BVM

0

S15

 

3

19

14

 

 

7

 

 

S16

23

15

 

 

64

0

 

AM

 

183

2

 

12

 

 

 

 

 

 

 

 

 

 

 

S3

 

 

 

 

 

Generac

A

LEGEND

AM - METER, AC OUTPUT CURRENT AVR - AUTOMATIC VOLTAGE REGULATOR BVM - METER, BATTERY VOLTAGE

CAP - CAPACITOR

CB1 - CIRCUIT BREAKER- EXCITATION CP - CONNECTION, LOWER PANEL D1 - DIODE- 600V, 12A

EH - ENGINE HARNESS CONNECTION F1 - FUSE 15A

F2 - FUSE 7.5A IN-LINE

4

 

56

0

229

29

4

D1

4

TS2

14

BLACK

N2 BLACK

 

78

 

 

0

S1

00

67

15C

+

 

67

 

1

 

 

 

 

 

 

 

67

 

 

 

 

 

 

 

 

 

0

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15C

 

0

 

 

15C

 

 

 

 

 

0

 

 

 

 

 

 

 

15C

 

 

 

 

 

183

 

 

 

 

 

 

 

229

 

 

START/MANUAL

 

 

 

00

 

 

 

 

 

 

 

 

 

 

 

 

SW1

 

 

 

 

 

 

T2

T1

 

 

 

 

 

 

 

VM

 

 

 

239

15A

OFF

15C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

178

 

 

 

 

65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

178

64

 

15C

15A

 

Wiring Diagram — Pre-pack Panel

(Model No. 004373-3) Guardian

(4.3L) – Drawing

Liquid-cooled 40

No

kW

Section 6 —

® Power Systems, Inc.

GCU - GOVERNOR CONTROLLER UNIT HM - HOURMETER

HZ - METER, FREQUENCY

LPC - LOWER PANEL CONNECTION L1 - LIGHT - FAULT INDICATOR PCB - CIRCUIT BOARD CONTROLLER PSW - SWITCH- PHASE SELECTOR R1 - RESISTOR, FIELD BOOST SW1 - SWITCH- AUTO/MANUAL/OFF SW2 - SWITCH- SET EXERCISE

TR1 - TRANSFORMER UTILITY SENSING 24 VA TS1, TS2 - TERMINAL STRIPS

VM - METER, AC OUTPUT VOLTAGE

 

 

 

T2

 

T1

 

 

 

 

 

 

 

 

 

 

 

 

T2

T1

F2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

225A

N.C.

 

65

 

BLUE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

RED

 

225A

RED

 

15C

239

15A

817

 

14

 

56

194

23

85

4

 

 

15C

 

S15

T1 T2

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

S16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

64

 

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

 

 

BLUE

 

 

 

 

 

15

 

 

 

TR1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S15

 

 

 

 

BLUE

 

 

 

 

PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

S16

 

 

S16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

229

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

176

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

BLUE

 

 

 

 

 

 

 

 

 

L1

 

 

USE BLUE WIRE FOR 240V, 1 PHASE

USE YELLOW WIRE FOR 208V, 3 PHASE

INSULATE UNUSED WIRE END

Generator . 0D4992-A

 

 

 

Electrical Data

25

Image 27
Contents Liquid-cooled, Prepackaged Standby Generators Authorized Dealer Location IntroductionIntroduction Inside Front Cover General Hazards Electrical Hazards Generator AC Connection Systems Prepackaged Transfer SwitchUNPACKING/INSPECTION GeneratorSpecifications Main Circuit BreakerEngine Protective Devices ‹ 1.9.1 Conversion to LP GAS Vapor Fuel Requirements RecommendationsEmissions Control System Coolant‹ 1.12.1 AIR Fuel Ratio Controller Other Published Standards Standby Generator InstallationBasic Standby Electric System Nfpa StandardsGrounding the Generator Transfer Switch Start Signal Connections‹ 2.6.1 PRE-PACKAGED Type Switch MethodBattery Installation Preparation Before START-UP‹ 2.7.1 Vented Batteries ‹ 2.8.1 Prior to Initial START-UP ‹ 2.8.2 Transfer SwitchUsing the AUTO/OFF/MANUAL Switch Sequence of Automatic Operation Engine Heater‹ 3.2.3 Manual Position Checking the Engine OIL Level Weekly Exercise Cycle‹ 4.2.1 Engine OIL Recommendations Changing the Engine AIR Cleaner‹ 4.2.2 OIL and Filter Change Procedure Changing the Engine OIL and FilterBattery Maintenance ‹ 4.5.1 Battery ReplacementSpark Plugs DC Fuse Miscellaneous MaintenanceCooling System Overload Protection forOUT of Service Procedure ‹ 4.11.1 Removal from Service‹ 4.11.2 Return to Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Not Used on Guardian Unit Electrical Data TS1 Generator D4992-A Model No Section 40 kW 0D6974 KW Generators No D6975 27 *28 Drain Pan To Oil On Oil QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control VDC Panel Face Cover Plate AVR ALT Leads Sensing Wire QTY Flywheel Engine Stator Leads Detail Scroll Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L To Thermostat Housing To Engine Block To Starter Solenoid RED Black To Engine Block Part KIT Radiator Copper Brass DIA. Clamp ASSEMBLY2 Compartment NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Attach to REGULATOR, N/G R600S Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper Guardian Liquid-cooled 40 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule

004373-3, 004626-2, 004373-3 , 004626-2 specifications

Generac is a leader in the power generation industry, known for its reliable and innovative products. Among its extensive range of offerings, two models stand out: the Generac 004373-3 and the 004626-2. These models represent the cutting edge of home standby generators.

The Generac 004373-3 is designed to provide seamless power during outages, ensuring that homes remain comfortable and functional. One of its main features is the automatic transfer switch, which detects a power outage and activates the generator within seconds. This automatic response eliminates the need for manual intervention, allowing homeowners to go about their lives without interruption.

This model is equipped with a durable engine that runs on liquid propane or natural gas, providing flexibility depending on the availability of fuel sources. The 004373-3 has an impressive power output, capable of powering essential household appliances, including refrigerators, heating systems, and lights. Its compact design allows for easy installation, making it suitable for a variety of home sizes.

On the other hand, the Generac 004626-2 also focuses on providing reliable power but with additional advanced features. One of its key characteristics is the True Power Technology, which delivers clean and stable power, making it ideal for sensitive electronics and appliances. This feature is crucial for households that rely on digital devices, protecting them from fluctuations that could potentially cause damage.

Additionally, the 004626-2 comes with a user-friendly control panel that allows for easy monitoring and adjustments. The model also incorporates Smart Management Technology, which enables users to manage their power consumption effectively. This technology allows homeowners to prioritize the most critical circuits, ensuring essential services remain operational during outages.

Both models emphasize ease of maintenance, with a design that facilitates access to components for servicing. Generac generators are known for meeting high standards of quality, ensuring reliability and longevity. With their advanced technologies and robust features, the Generac 004373-3 and 004626-2 provide peace of mind, allowing homeowners to remain connected and powered, no matter the circumstances. Whether for unexpected outages or planned maintenance, Generac continues to set the standard in home power solutions.