Generac 4582, 4451 owner manual Safety Rules General Information

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Table of Contents

Commercial-Industrial-Residential Portable Generator System

Safety Rules

1-3

Section 1 – General Information

4

1.1

Unpacking

4

 

1.1.1

Accessory Box

4

1.2

Assembly

4

 

1.2.1 Assembling the Wheel Kit

4

 

1.2.2

Assembling the Handle

5

 

1.2.3

Battery Connection

5

Section 2 – Operation

6

2.1

Know The Generator

6

2.2

Cord Sets and Connector Plugs

7

 

2.2.1

120V AC, 20 A, Duplex Receptacle

7

 

2.2.2

120V AC, 20 A, GFCI Receptacle

7

 

2.2.3

120V AC, 30 A Receptacle

7-8

 

2.2.4

120/240V AC, 30 A, Receptacle

8

 

2.2.5

12 VDC, 10 Amp Receptacle

8

 

2.2.6

120/240V AC, 50 A, Receptacle

8

2.3

How To Use The Generator

9

 

2.3.1

Grounding The Generator

9

 

2.3.2

Connecting Electric Loads

9

2.4

Don’t Overload The Generator

9

2.5

Wattage Reference Chart

10

2.6

Before Starting The Generator

10

 

2.6.1

Adding Engine Oil

10

 

2.6.2

Adding Gasoline

11

2.7

To Start The Engine

11

2.8

Stopping The Engine

12

2.9

Automatic Idle Control

12

2.10

Cold Weather Operation/De-Icer

12

2.11

Low Oil Pressure Shutdown

12

 

2.11.1

Initial Start-up

12

 

2.11.2

Sensing Low Oil Pressure

12

 

2.11.3

Restarting

12

2.12

Charging a Battery

13

Section 3 – Maintenance

14

3.1

Maintenance Schedule

14

3.2

Product Specifications

14

 

3.2.1

Generator Specifications

14

 

3.2.2

Engine Specifications

14

3.3

General Recommendations

15

 

3.3.1

General Maintenance

15

 

3.3.2 To Clean The Generator

15

 

3.3.3

Engine Maintenance

15

 

3.3.4

Checking Oil Level

15

 

3.3.5 Changing The Oil & Oil Filter

15

 

3.3.6 Replacing The Spark Plug

15-16

3.4

Service Air Cleaner

16

3.5

Clean Spark Arrestor Screen

16

3.6

Adjusting Valve Clearance

17

3.7

General

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18

3.8

Long Term Storage

18

3.9

Other Storage Tips

18

Section 4 – Troubleshooting

19

4.1 Troubleshooting Guide

19

Section 5

– Notes

20-21

Section 6

– Electrical Data

22-23

Section 7

– Exploded Views and

 

 

Parts Lists

24-33

Section 8

– Warranty

34-36

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Contents Owner’s Manual Safety Rules General Information Introduction Important Safety Instructions General HazardsFire Hazards Electrical HazardsExplosion Hazards Unpacking AssemblyAccessory BOX Assembling the Wheel KITBattery Connection Handle AssemblyOperation Know the Generator2 120V AC, 20 AMP, Gfci Receptacle Cord Sets and Connection Plugs1 AC, 20 AMP, Duplex Receptacle 5 12 Volt DC, 10 AMP Receptacle Provided. This receptacle can not recharge 6 Volt batteriesDON’T Overload the Generator HOW to USE the GeneratorConnecting Electrical Loads Grounding the GeneratorAdding Engine OIL Wattage Reference GuideBefore Starting the Generator To Start the Engine Adding GasolineLOW OIL Pressure Shutdown System Automatic Idle ControlCold Weather OPERATION/ DE-ICER Stopping the EngineCharging a Battery To recharge 12 Volt batteries, proceed as followsGenerator Specifications Maintenance ScheduleProduct Specifications Engine SpecificationsGeneral Recommendations Replacing the Spark Plug Service AIR CleanerClean Spark Arrestor Screen Adjusting Valve Clearance To adjust valve clearanceOther Storage Tips Storage GeneralLong Term Storage Troubleshooting Commercial-Industrial-Residential Portable Generator System Commercial-Industrial-Residential Portable Generator System Wiring Diagram Drawing No E0228 Schematic Drawing No E0229-A GT-990 & GT-760 Engine Page 1 Drawing No E8589E Item Part NO. QTY. Description GT-990 & GT-760 Engine Page 2 Drawing No E8589E QTY Description Generator Drawing No D4488-D QTY. Description Control Panel Drawing No E0227B Part NO. QTY. Description Frame, Handle & Wheel Kit Drawing No E0695-A QTY Description California Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule Generac Power SYSTEMS, INC. P.O. Box 297 Whitewater, WI