Generac 4582 Unpacking, Assembly, Accessory BOX, Assembling the Wheel KIT, Assembling the Handle

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Section 1 – General Information

Commercial-Industrial-Residential Portable Generator System

1.1 UNPACKING

Set the palleted carton on a rigid flat surface.

Remove staples along bottom of carton that fasten carton to pallet. Open carton from top.

Remove all packaging material.

Remove separate accessory box.

Lift carton off the generator.

Remove generator from shipping pallet by removing bolts through the shipping brackets.

Figure 1 - Bracket Removal

Shipping

Bracket

(x4)

1.1.1 ACCESSORY BOX

Check all contents. If any parts are missing or damaged locate an authorized dealer at 1-800-333-1322.

Contents include:

Owner’s Manual

Bolt-on tubular handle

Wheel Axle

2 – Pneumatic Wheels

2 – Axle Bracket Assemblies

2 – Washers

2 – Wheel Spacers

2 – Cotter Pins

Bolt-on Foot

6 – Carriage Bolts, Washers, Nuts

Battery Charge Cable

Spark Plug Wrench

2 Spark Plugs.

Air Filter

Pre-cleaner

1.2 ASSEMBLY

The generator requires some assembly prior to using it. If problems arise when assembling the generator, please call the Generator Helpline at 1-800-333-1322.

1.2.1 ASSEMBLING THE WHEEL KIT

The wheel kit is designed to greatly improve the portability of the generator. A socket wrench with a 9/16” socket, a 1/2” socket, a 1/2” wrench and a pair of pliers are the tools that will be needed for assembly of the wheel kit.

Note:The wheel kit is not intended for over-the-road use.

Refer to Figure 2 shown on opposite page and install the wheel kit as follows:

Place the generator on a hard flat surface.

Stand at the engine end of the unit and gently tilt the generator forward, high enough to place wooden blocks beneath the cradle. This will allow space to install the wheel assemblies.

Attach an axle bracket assembly with attached sleeve to either side of the frame. Ensure the sleeve faces outward.

Slide the axle through the sleeves on the axle brackets.

Slide one wheel with flat washer to the outside and a spacer to the inside onto each end of the axle. Make sure the air inflation valve on the wheel is facing outward.

Insert retaining pins and using pliers, bend out the ends to prevent the pins from falling out of the axle. Remove the wooden blocks.

1.2.2 ASSEMBLING THE HANDLE

Attach the handle by aligning one side of the handle on the cradle, then spread the handle around the cradle and let it spring into place. Secure the handle to the frame using the 5/16’ hex head bolts provided. Check each fastener to ensure that it is secure.

Using the handle, lift the unit high enough to place wooden blocks under the unit. Attach the front support foot to the underside of the cradle using the 3/8” carriage bolts provided.

Remove the shipping brackets from the cradle, if you have not already done so.

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Contents Owner’s Manual Safety Rules General Information Introduction Important Safety Instructions General HazardsElectrical Hazards Explosion HazardsFire Hazards Unpacking AssemblyAccessory BOX Assembling the Wheel KITBattery Connection Handle AssemblyOperation Know the GeneratorCord Sets and Connection Plugs 1 AC, 20 AMP, Duplex Receptacle2 120V AC, 20 AMP, Gfci Receptacle 5 12 Volt DC, 10 AMP Receptacle Provided. This receptacle can not recharge 6 Volt batteriesDON’T Overload the Generator HOW to USE the GeneratorConnecting Electrical Loads Grounding the GeneratorWattage Reference Guide Before Starting the GeneratorAdding Engine OIL To Start the Engine Adding GasolineLOW OIL Pressure Shutdown System Automatic Idle ControlCold Weather OPERATION/ DE-ICER Stopping the EngineCharging a Battery To recharge 12 Volt batteries, proceed as followsGenerator Specifications Maintenance ScheduleProduct Specifications Engine SpecificationsGeneral Recommendations Service AIR Cleaner Clean Spark Arrestor ScreenReplacing the Spark Plug Adjusting Valve Clearance To adjust valve clearanceStorage General Long Term StorageOther Storage Tips Troubleshooting Commercial-Industrial-Residential Portable Generator System Commercial-Industrial-Residential Portable Generator System Wiring Diagram Drawing No E0228 Schematic Drawing No E0229-A GT-990 & GT-760 Engine Page 1 Drawing No E8589E Item Part NO. QTY. Description GT-990 & GT-760 Engine Page 2 Drawing No E8589E QTY Description Generator Drawing No D4488-D QTY. Description Control Panel Drawing No E0227B Part NO. QTY. Description Frame, Handle & Wheel Kit Drawing No E0695-A QTY Description California Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule Generac Power SYSTEMS, INC. P.O. Box 297 Whitewater, WI