Generac 004692-2 Voltage Regulator Adjustment, BREAK-IN Procedure, ‹ 3.2.1 Auto Position

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Section 3 — Operation

Air-cooled 8.5 kW Generator

Figure 2.4 — Full Load Speed Adjust Screw

Full Load Speed Adjust Screw

2.7.1 ADDITIONAL CORROSION PROTECTION

Periodically spray all engine linkage parts and brack- ets with corrosion inhibiting spray such as WD-40 or a comparable product.

2.8VOLTAGE REGULATOR

ADJUSTMENT

With the frequency between 62-63 Hertz, slowly turn the slotted potentiometer (Figure 2.5) until line volt- age reads 244-252 volts.

NOTE:

The access panel on top of the control panel must be removed to adjust the voltage regulator.

3.1BREAK-IN PROCEDURE

Once the unit has been installed and all electrical checks have been made, it is strongly recommended that the following “Break-in Procedure” be completed to ensure correct generator operation in the future.

1.Set the generator’s AUTO/OFF/MANUAL switch to AUTO.

2.Turn OFF the UTILITY power supply to the trans- fer switch using the means provided (such as a utility main line circuit breaker).

3.The unit will start, and the transfer switch will transfer to standby.

4.Using the transfer switch’s built-in emergency load center, turn on circuits to load the generator to approximately 25% rated load and run the unit for one hour.

5.Run the unit for one hour at 50% rated load.

6.Run the unit for one hour at 75% rated load.

7.Run the unit for one hour at 100% rated load.

8.Turn ON the UTILITY power supply to the trans- fer switch, which will allow the transfer switch to transfer back to UTILITY power. The unit will continue to run for one minute and then shut down.

9.Allow the unit to cool.

10.Drain the oil and remove the oil filter. Replace the oil filter according to Section 4.4, “Changing the Oil Filter”. Replace the oil with synthetic oil as recommended in Section 4.3, “Changing the Engine Oil”.

11.The generator is now ready for service.

NOTE:

The voltage regulator is housed above the genera- tor's control panel. The regulator maintains a volt- age in direct proportion to frequency at a 2-to-1 ratio. For example, at 62 Hertz, line-to-neutral voltage will be 124 volts.

Figure 2.5 – Voltage Adjustment Potentiometer

3.2USING THE AUTO/OFF/MANUAL SWITCH (FIGURE 3.1)

‹3.2.1 “AUTO” POSITION

Selecting this switch position activates fully automat- ic system operation. It also permits starting and exer- cising the engine every seven days with the setting of the exercise timer (see Section 3.6). This position also is used for remote starting, when it is set up.

Figure 3.1 – Generator Control Panel

FUSE

5A

AUTO OFF MAN.

FUSE

15ASET EXERCISE

TIME

L o c a t e y o u r n e a r e s t d e a le r a t :

POWER SYSTEMS, INC.

SYSTEM SET

LOW OIL

HIGH TEMP.

OVER SPEED

OVER CRANK

F L A S H IN G G R E E N L E D =

N O U T IL IT Y S E N S E 4 F L A S H IN G R E D L E D S =

E X E R C IS E R N O T S E T

Generac® Power Systems, Inc. 13

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Contents Centurion Authorized Dealer Location IntroductionTroubleshooting General Hazards ‹ Standards Index Electrical HazardsUNPACKING/INSPECTION Breaker for BedroomsProtection Systems 8.5 kW, V-Twin GT-990/760 Engine Generator‹ 1.5.1 Generator SpecificationsFuel Consumption Reconfiguring Fuel SystemSystem SET LED Fuel Requirements RecommendationsBattery Installation Transfer SwitchLocation Battery Cable Connections BatteryCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Adjusting the Regulator Natural GAS only Generator Tests Under LoadChecking Automatic Operation Set Pin Engine Governor AdjustmentVoltage Regulator Adjustment BREAK-IN Procedure‹ 3.2.1 Auto Position ‹ 3.2.3 Manual Position Automatic Transfer OperationSequence of Automatic Operation Manual Transfer Operation‹ 3.5.2 Transfer Back to Utility Power Source Setting the Exercise Timer‹ 3.7.4 Overspeed ‹ 3.7.1 LOW OIL Pressure Switch‹ 3.7.2 High Temperature Switch Checking the Engine OIL Level‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Adjusting Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.11.2 Return to Service ‹ 4.11.1 Removal from ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideMounting Dimensions Electrical Data Customer Battery Utility ATS YLW Electrical Data Electrical Data Air-cooled 8.5 kW Generator Enclosure Drawing No F0100-A Part NO. QTY Description Exploded Views and Parts Lists QTY Description 140 With Sleeve Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists SWITCH, Spst ON-ON N/O Exploded Views and Parts Lists BOX GTS Load Center Air-cooled 8.5 kW Generator Regulator Drawing No D8720-D CASTING, Twin Regulator Housing Air-cooled 8.5 kW Generator Air-cooled 8.5 kW Generator Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule

004692-2 specifications

The Generac 004692-2 is a reliable and efficient portable generator designed to provide power when and where it’s needed most. Ideal for both residential use and outdoor activities, this generator has become a popular choice for homeowners and outdoor enthusiasts alike.

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