Carrier ASPASICCA007 Changing the OIL Filter, Changing the Engine AIR Cleaner, Spark Plugs

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MAINTENENANCE

Section 3 -- Maintenance

Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators

Figure 3.4 - Oil Drain Hose and Filter

Low OHSwitch

HighT_ _Switch

¢

OHFHter

3.4CHANGING THE OIL FILTER

Change the engine oil filter as follows:

1.With the oil drained, remove the old oil filter by turning it counterclockwise.

2.Apply a light coating of clean engine oil to the gasket of the new filter. See Section 1.5.2 for recommended filter.

3.Screw the new filter on by hand until its gasket lightly contacts the oil filter adapter. Then, tighten the filter an additional 3/4 to one turn (Figure 3.4).

4.Refill with the proper recommended oil (see Section 3.3.1 ). See Section 1.5.2 for oil capacities.

5.Start the engine and check for leaks.

Figure 3.5 --7 kW, Engine Air Cleaner Location

Fuel

ReguJator/

Scre_

Figure 3.6 --12 kW and 15 kW Engine

Air Cleaner

Screw

Cover

FHter

3,5 CHANGING THE ENGINE AIR CLEANER

3.5.17 KW, 12 KWAND 15 KW GENERATORS

See Figures 1.1 and 1.2, for the location of the air cleaner. Use the following procedure (Figures 3.5 & 3.6):

1.Turn the two screws counterclockwise to loosen.

2.Remove the cover and air filter.

3.Wipe away dust or debris from inside of the air box and around edges.

4.Install the new air cleaner into the air box.

5.Install the cover. Turn the two cover screws

clockwise to tighten.

See the "Service Schedule," Section 4.1, for air cleaner maintenance. See Section 1.5.1 for air filter replacement part number.

3.6SPARK PLUG(S)

Reset the spark plug(s) gap or replace the spark plug(s) as necessary. See Section 4.1 for maintenance requirements.

1.Clean the area around the base of the spark plug(s) to keep dirt and debris out of the engine. Clean by scraping or washing using a wire brush and commercial solvent. Do not blast the spark plug(s) to clean.

2.Remove the spark plug(s) and check the condition. Replace the spark plug(s) if worn or if reuse is questionable. See Section 4.1 for recommended inspection.

3.Check the spark plug gap using a wire feeler gauge. Adjust the gap to 0.76 mm (0.030 inch) for 7 kW and

0.50 mm (0.020 inch) for 12 kW and 15 kW by carefully bending the ground electrode (Figure 3.7).

14Carrier

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Contents Air-cooled, Prepackaged Automatic Standby Generators Contents Operation and MaintenanceHOW to Obtain Service IntroductionIntroduction Safetyrules Important Safety Instructions General HazardsImportant Safety Instructions Safetyrules Standards IndexUNPACKING/INSPECTION 12 ARC Fault Circuit Interrupter ProtectionProtection Systems Generator GfciSpecifications System SET LEDFuel Requirements GeneratorFuel Consumption Transfer SwitchLifting the Generator Battery Battery InstallationAUTO/OFF/MANUAL BREAK-IN Procedure Using the AUTO/OFF/MANUAL Switch FigureAuto Position OFF Position1 12 Vdcaccessory Outlet Automatic Transfer OperationSequence of Automatic Operation 2 120 VAC Gfci Outlet Transfer Back to Utility Power Source Transfer to Generator Power Source Manual Transfer Operation LOW OIL Pressure Switch High Temperature SwitchFuses Over CrankOIL Change Procedure Checking the Engine OIL LevelChanging the Engine OIL Engine OIL RecommendationsChanging the Engine AIR Cleaner Changing the OIL FilterSpark Plugs 1 7 KW, 12 Kwand 15 KW GeneratorsBattery Maintenance AUTO/OFF/MANUAL switch is set toOUT of Service Procedure Removal from ServiceReturn to Service Corrosion ProtectionService Service ScheduleProcedure Frequency Troubleshooting Guide ProblemcausecorrectionWarranty CarrierAir-cooled 7 EW, 12 EW and 15 EW Generators Generac Power SYSTEMS, INC 21 ! Murphy DriveEmission Control System Warranty Emission Related Parts Include the FollowingCatalog NO. OMASPAS07-2