Cleveland Range inverter manual Troubleshooting & Maintenance, Fault Display

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CHAPTER 6 - TROUBLESHOOTING & MAINTENANCE

6.1 Fault Display

When a fault occurs, the inverter turns off its output and displays the fault status in DRV-07. The last 5 faults are saved in FU2-01 through FU2-05 with the operation status at the instance of fault.

Display

Protective

Description

Function

 

 

 

Over Current

The inverter turns off its output when the output current of the inverter flows more than

 

Protection

200% of the inverter rated current.

 

 

The inverter turns off its output if the DC voltage of the main circuit increases higher than

 

Over Voltage

the rated value when the motor decelerates or when regenerative energy flows back to the

 

protection

inverter due to a regenerative load. This fault can also occur due to a surge voltage

 

 

generated at the power supply system.

 

Current Limit

The inverter turns off its output if the output current of the inverter flows at 180% of the

 

Protection

 

(Overload

inverter rated current for more than the current limit time (S/W).

 

Protection)

 

 

Heat Sink

The inverter turns off its output if the heat sink over heats due to a damaged cooling fan or

 

Over Heat

an alien substance in the cooling fan by detecting the temperature of the heat sink.

 

 

The internal electronic thermal of the inverter determines the over heating of the motor. If

 

 

the motor is overloaded the inverter turns off the output. The inverter cannot protect the

 

Electronic Thermal

motor when driving a multi-pole motor or when driving multiple motors, so consider

 

 

thermal relays or other thermal protective devices for each motor.

 

 

Overload capacity: 150% for 1 min

 

Low Voltage

The inverter turns off its output if the DC voltage is below the detection level. Insufficient

 

torque or over heating of the motor can occurs when the input voltage of the inverter

 

Protection

 

drops.

 

 

 

 

The inverter turns off the output when one or more of the input(R, S, T) phase is open and

 

Input Phase Open

the output load is over 50% of the inverter rated current for more than 1 minute. The

 

 

inverter checks whether the phase is open by detecting the DC voltage of the main circuit.

 

Output Phase Open

The inverter turns off its output when the one or more of the output (U, V, W) phase is

 

open. The inverter detects the output current to check the phase open of the output.

 

BX Protection

Used for the emergency stop of the inverter. The inverter instantly turns off the output

 

when the BX terminal is turned ON, and returns to regular operation when the BX terminal

 

(Instant Cut Off)

 

is turned OFF. Take caution when using this function.

 

 

 

Inverter Overload

The inverter turns off its output when the output current of the inverter flows more than the

 

rated level (150% for 1 minute-Inversely proportional to time).

 

External Fault A

Use this function if the user needs to turn off the output by an external fault signal.

 

(Normal Open Contact)

 

 

 

External Fault B

Use this function if the user needs to turn off the output by an external fault signal.

 

(Normal Close Contact)

 

 

 

Operating Method

 

 

when the

According to I/O-48 [Operating Method when the Frequency Reference is Lost], there are

 

Frequency

3 modes: continue operation, decelerate and stop, and free run.

 

Reference is Lost

 

 

 

90

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Contents Installation, Operation Maintenance Instruction 4 HPSafety Instructions Otherwise, electric shock could occurOtherwise, you may get an electric shock Otherwise, fire could occurOtherwise, it could result in a secondary accident and fire Otherwise, fire or accident could occurOperating Precautions Page Page Contents 100 104105 106User Selection Guide Actionmaster Specifications 230V Class 0.5~5.4HP460V Class 0.5~ 5.4HP Motor Rating1 Output Capacity2 kVAControl Method ControlInstallation Inspection008 Environmental ConditionsOther Precautions InstallationDimensions Inverter100 128 117.5 130.9 130 118 128 117.5 152.9SV037ACtionMaster 150 138 128 117.5 155.0 Basic Wiring MccbPower Terminals Wiring Power Terminals Precautions on WiringGrounding Warning Wires and Terminal Lugs Screw Ring Terminals Wire6 Inverter Torque5 Mm2Motor should be connected to the U, V, and W Terminals Control Terminals 30A 30C 30BKgf·cm/lb-in Wiring Control Terminals Precautions on Wiring Inside InverterControl Circuit Terminal Keypad Wiring the Keypad Keypad Connector Pin Configuration Inverter SidePin No DescriptionKeypad and Parameter Group Setting OperationSegment RUN KeyParameter Setting and Change ProceduresSetting the DRV Group Data OperationAdjusting Function and I/O Group Data Example Changing the F5 data toFrequency Trip CurrentParameter Group Group Name DescriptionMoving Through DRV Group Codes Moving Through Function Group Codes Moving Through I/O Group CodesOperation Operation From Keypad and Control TerminalOperation From Control Terminal Operation From Keypad Parameter List Drive Group DRVFunction Group 1 FU1 Parameter List50 / 60 Hz FU1-37 FU1-52FU1-53 Function Group 2 FU2 FU2-3214 FU2-33FU2-3415 FU2-36FU2-83 FU2-85FU2-88 FU2-89Input/Output Group I/O 50 /60 HzYes For Step Frequency Deceleration Time To 999.9 sec Yes For Step Frequency Acceleration Time To 999.9 secYes Deceleration Time To 999.9 sec Yes Acceleration Time To 999.9 secAcceleration Time To 999.9 sec Yes FM Frequency Meter Output Current Selection VoltageStall Yes Reference Free RunYes Modbus-RTU BitRelated Functions DRV-04 Freq Mode FU1-20 Max Freq Parameter DescriptionDRV-00 Output Frequency DRV-01 Acceleration Time DRV-02 Deceleration TimeParameter Description DRV DRV-03 Drive Mode Run/stop Method DRV-04 Frequency Mode Frequency Setting MethodSelect the source of Run/Stop command Select the source of frequency settingParameter Description DRV DRV-05 ~ DRV-07 Step Frequency 1 ~DRV-08 Output Current DRV-09 Motor SpeedDRV-12 Fault Display Fault ContentsDRV-10 DC Link Voltage DRV-11 User Display SelectionPage Function 1 Group FU1 Parameter Description FU1FU1-00 Jump to Desired Code # FU1-03 Run PreventionFU1-07 Stop Mode Selects the stopping method for the inverterStop Mode ‘Free-run’ Output Frequency FU1-22 Time Output Voltage Freq. limit ‘Yes’ Parameter Description FU1 FU1-29 Volts/Hz Pattern FU1-30 ~ FU1-37 User V/F Frequency and VoltageFU1-38 Output Voltage Adjustment FU1-39 Energy Save LevelMotor i2t Characteristic Curve FU1-54 Overload Warning Level FU1-55 Overload Warning Time FU1-59 Stall Prevention Mode Selection St bitParameter Description FU1 FU1-99 Return Code This code is used to exit a group. Press Func key to exitFunction 2 Group FU2 Parameter Description FU2FU2-00 Jump to Desired Code # FU2-07 Dwell Frequency FU2-08 Dwell TimeFU2-19 Input/Output Phase Loss Protection Bit Set FU2-10 ~ FU2-16 Frequency JumpFU2-20 Power on Start Selection FU2-21 Restart After Fault ResetFU2-19 Phase Loss Protection Select Setting RangeFU2-22 Speed Search Select Motor Speed Time Output Frequency Output Voltage FU2-39 Carrier Frequency Parameter Description FU2 FU2-40 Control Method Selection This is to select the control method of inverterOutput frequency = Reference freq. + Delta freq FU2-70 Reference Frequency for Accel/Decel Delta freqFU2-72 Power On Display Parameter Description FU2 FU2-71 Accel/Decel Time ScaleFU2-73 User Display Selection FU2-74 Gain for Motor Speed DisplayFU2-76 Duty of DB Dynamic Braking Resistor FU2-79 Software VersionFU2-81 ~ FU2-90 2nd Motor Related Functions Displays the software versionFU2-91 Parameter Read FU2-92 Parameter Write FU2-93 Parameter InitializeFU2-94 Parameter Write Protection FU2-99 Return CodeParameter Description FU2 01 ~ I/O-05 Analog Voltage Input V1 Signal Adjustment 06 ~ I/O-10 Analog Current Input I Signal AdjustmentParameter Description I/O 00 Jump to Desired Code #11 Criteria for Analog Input Signal Loss Following table shows the selection in I/O-48Speed-L, Speed-M, Speed-H Step Parameter Speed-H Speed-M Speed-LDC-Brake 2nd FunctionAccel/Decel Parameter TimeWire V1-ExtUp, Down Ext Trip-A15 Terminal Input Status 16 Terminal Output Status 20 Jog Frequency21 ~ I/O-24 Step Frequency 4, 5, 6 Analog Hold40 FM Frequency Meter Output 41 FM Adjustment 25 ~ I/O-38 1st ~ 7th Accel/Decel TimeMulti-Accel/Decel Time Operation 42 FDT Frequency Detection Level 43 FDT Bandwidth 44 Multi-function Output define MO-MGFDT-1 FDT-2FDT-3 FDT-4IOL Stall45 Fault Output Relay 30A, 30B, 30C 46 Inverter Number 47 Baud Rate50 Communication Protocol Selection 99 Return Code 7-Segment KeypadSpecifications MODBUS-RTU CommunicationIntroduction Installation Items SpecificationsConnecting the communication line System configurationOperating Communication Protocol Modbus-RTUFunction Code Name Exception Code NameBasic Format Command Message Request Error Response Negative Acknowledge ResponseCommunication Protocol CMC-BUS Ascii Normal Response Acknowledge ResponseDetail Communication Protocol Acknowledge ResponseNegative Acknowledge Response Request for Write Request for Registration of ‘n’ numbers of AddressError Code Parameter Code List Common Parameter Description Unit Read/Write Data value HEXParameter Description Read/Write Data value HEXValue Description Default Max. value Min. value Unit Retry delay 630A180 SS I-GainDescription Default Max. value Min value Unit Group ParameterParameter Description Default Max. value Min value Unit Troubleshooting Refer to this chapter when a trouble is occurredMODBUS-RTU Communication Ascii Code List Character HexSpace Troubleshooting & Maintenance Fault DisplayDisplay Protective Description Troubleshooting & Maintenance Fault Inverter Fault Reset Fault Remedy Protective Cause RemedyCondition Check Point How to Check Power Components Elements Test Polarity Measured ValueShort ModuleMaintenance PrecautionsRoutine Inspection Periodical InspectionDaily and Periodic Inspection Items Period InspectionInspection Method Criterion Measuring Instrument Fan Troubleshooting & Maintenance Options Braking Resistor400V Class Model Number 004-4 008-4 015-4 022-4 037-4 Phase 230V, or Phase 230/460V 50/60HzOptions DB Resistor2DIN Rail Base Unit mm103 Appendix a Functions Based on the USE Use Related Parameter CodeAppendix B- Peripheral Devices InverterDeclaration of Conformity CD 73/23/EEC and CD 89/336/EECSafety of information technology equipment Characteristics of information technology equipmentEN 50178 EN 55022EMC Installation Guide Essential Requirements for CE Compliance109 RFI Filters Footprint Standard for ACtionMaster Series Footprint FiltersRevision History Revision Date Remarks112 Cleveland Motion Controls

inverter specifications

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