Baldor DG6E, DG3E manual Battery Connections, Use of Electric Motor Loads

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Battery Connections Continued

Note: OHV units that have an electronic governor must have a battery installed before the Genset can be started (even with the pull starter). If no battery is present or the battery is discharged, the electronic governor will not operate and the generator set will not run.

Procedure: The correct type battery must be purchased and installed in the battery compartment provided.

1.Remove the bag containing the battery box components.

2.Set the battery on the battery tray.

3.Install the battery hold down rods as shown in Figure 3-4.

a.Place the bent end of the battery hold down rod through the hole in the battery tray.

b.Place the threaded end of the battery hold down rod through the hole in the battery hold down bar and secure with flat washer, lock washer and nut.

c.Repeat steps a and b for the other battery hold down rod.

4.Connect the battery cables to the battery, be sure the Positive lead is connected to the positive (+) battery terminal and the negative lead is connected to the positive (−) battery terminal.

Figure 3-4 Battery Installation

Washers & Nut

Battery Tie Down

The + and − terminals of your battery may be different than shown. Be sure that the Positive lead is connected to the positive

(+) terminal of your battery.

Battery

Washers & Nut

Battery Tie Down Bolt

Battery Rack

Use of Electric Motor Loads

Electric motors require much more current (amperes) to start them than to keep them running. Some motors, particularly split−phase motors are very difficult to start and require 5 to 7 times more current to start them. Repulsion−induction type motors are the easiest to start and normally only require 2 to 3 times as much current to start them.

Most fractional horsepower motors take about the same amount of current to start them and keep them running. This is true whether they are the repulsion−induction type motor, capacitor type motor, or the split−phase type motor.

Other factors that influence the amount of current needed to start a motor are:

1.The type of load connected to the motor. If the electric motor is connected to a hard starting load such as an air compressor it will require more starting current. If the same electric motor is connected to a light load such as a heater or power saw it will require less starting current.

2.The brand or design of the electric motor. The expected starting current for a particular size motor will vary depending on the brand of the electric motor as well as the type of electric motor (Split Phase, capacitor, Repulsion−induction type, etc.)

3.The condition of the electric motor. A clean motor with free turning bearings will require less starting currents than a similar type motor that is dirty and the bearings are not as free turning as they used to be.

MN2414

Receiving & Installation 3-5

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Contents Diesel POW’R Products Generator California Proposition 65 Warning Table of Contents Ii Table of Contents MN2414 Read This Manual Thoroughly Section Product Safety InformationOperation Precaution Statements Used In This ManualProperty Operation Warning Statements Burn Installation Maintenance Product Safety Information MN2414 Labor Parts Limited WarrantySection General Information General Information MN2414 DG Series Generators Storage Section Receiving & InstallationPhysical Location Frame Ground Connection Receptacle ConnectionsEngine Oil Use of Electric Motor Loads Battery ConnectionsSummer Winter OIL Recommended Amps Cold Recommended Engine Oil and Battery Type Series DGOperator Control Panel Section OperationElapsed Time AC VoltmeterStopping Procedure Start−Up Procedure Electric StartEngine Section Troubleshooting and MaintenanceGeneral Service Problems and SolutionsTroubleshooting Guide Appendix a DG Series DG3E and DG6E Operator Panel ConfigurationTable A-1 Generator Set Parts List Replacement PartsTable A-1Generator Set Parts List Figure A-5 DG3E Wiring Diagram Figure A-6 DG3E Wiring Diagram with Low Oil & Remote Start Figure A-7 DG6E Wiring Diagram Baldor District Offices California Proposition 65 Warning