Baldor DG3E, DG6E manual Product Safety Information MN2414

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Caution Statements

Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, inspect the brass tab that normally links both receptacles. If it is removed, be sure to remove the brass tab from the replacement receptacle before it is installed. Failure to remove the tab will cause a direct short to the generator windings and cause possible generator damage.

Caution: Avoid installing the generator set beside heat generating equipment, or directly below water or steam pipes or in the vicinity of corrosive substances or vapors, metal particles and dust. Heat can cause engine problems to develop and unwanted substances can cause rust or generator failure over time.

Caution: Do not apply high voltage to windings in a moisture−saturated condition. Moisture can cause insulation breakdown, making it necessary to return the generator to the factory for repair, and consequent expense and loss of time.

Caution: Use only original equipment or authorized replacement parts. Using the correct parts will assure continued safe operation as designed.

Caution: Do not support the generator from the top of the wrap frame.

Caution: Do not tamper with or change the engine speed. Engine speed is factory set to produce the correct voltage and output frequency.

Caution: Never operate the engine without a muffler. The engine is designed to have the correct exhaust components installed and operating without these components can present a fire hazard, cause excessive exhaust gases and cause damage to engine. Inspect muffler periodically and replace if necessary.

Caution: Operate the generator only on a level surface. Operation of the generator on an incline or slope may degrade engine lubrication and result in engine failure.

Caution: Always fill fuel tank with clean fresh fuel before use. Never leave fuel in tank for long storage periods. Old fuel becomes stale and can damage the fuel system causing the engine not to start. Always drain the fuel tank after use before storage.

Caution: For electric start models, do not place the key switch in the start position when engine is running. This causes the starting motor to engage and may damage the starter and engine.

Caution: This generator must have a battery installed for operation. The battery is used during stating and during operation. If engine operation is attempted while the battery is removed, damage to the engine’s electrical components may result.

1-6 Product Safety Information

MN2414

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Contents Diesel POW’R Products Generator California Proposition 65 Warning Table of Contents Ii Table of Contents MN2414 Section Product Safety Information Read This Manual ThoroughlyProperty Precaution Statements Used In This ManualOperation Operation Warning Statements Burn Installation Maintenance Product Safety Information MN2414 Section General Information Limited WarrantyLabor Parts General Information MN2414 Section Receiving & Installation DG Series Generators StoragePhysical Location Receptacle Connections Frame Ground ConnectionEngine Oil Battery Connections Use of Electric Motor LoadsRecommended Engine Oil and Battery Type Series DG Summer Winter OIL Recommended Amps ColdElapsed Time Section OperationOperator Control Panel AC VoltmeterStart−Up Procedure Electric Start Stopping ProcedureGeneral Section Troubleshooting and MaintenanceEngine Troubleshooting Guide Problems and SolutionsService DG3E and DG6E Operator Panel Configuration Appendix a DG SeriesReplacement Parts Table A-1 Generator Set Parts ListTable A-1Generator Set Parts List Figure A-5 DG3E Wiring Diagram Figure A-6 DG3E Wiring Diagram with Low Oil & Remote Start Figure A-7 DG6E Wiring Diagram Baldor District Offices California Proposition 65 Warning