Baldor DG6E, DG3E manual Maintenance

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Warning Statements Continued

Maintenance

WARNING: Before servicing the generator set, be sure to disconnect the battery terminals to prevent accidental engine rotation or starting.

WARNING: Before cleaning, inspecting, repairing, refueling or performing any maintenance to the generator set, always be sure the engine has stopped and that all rotating parts have also stopped. After stopping, certain components are still extremely hot so be careful not to get burned.

WARNING: Inspect all wiring frequently and replace any damaged, broken or frayed wiring or wires with damaged insulation immediately. Electrical shock can cause serious or fatal injury.

WARNING: Disconnect all electrical wires and load devices from generator power outlets before servicing the generator. Electrical shock can cause serious or fatal injury. Always treat electrical circuits as if they are energized.

WARNING: Check all fuel tanks, supply piping, and their connections monthly for fuel leaks. Diesel fuel is flammable and can cause fire, explosions, injury or death. If a leak is found, replace only with approved pipe or components.

WARNING: A battery presents a risk of fire and explosion because they generate hydrogen gas. Hydrogen gas is extremely explosive. Never jump start a battery, smoke in the area around the battery or cause any spark to occur in the area around the battery.

WARNING: Do not mutilate the battery or dispose of a battery in a fire. The battery is capable of exploding. If the battery explodes, electrolyte solution will be released in all directions. Battery electrolyte solution is caustic and can cause severe burns and blindness. If electrolyte contacts skin or eyes, immediately flush the area with water and seek medical attention quickly.

WARNING: A battery presents a risk of electrical shock hazard and high short circuit current. Electrical shock can cause serious or fatal injury. Never wear jewelry, watch or any metal objects when in the area around the battery.

WARNING: The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. If electrolyte contacts the skin, flush the area immediately with water and wash it off using soap and water. If electrolyte contacts the eyes, immediately flush the eye thoroughly with water and seek medical attention quickly.

WARNING: The capacitor used in this generator can store and discharge a high voltage charge. Before working with or in the area of the capacitor, discharge the capacitor by shorting its leads together with a screwdriver with an insulated handle or insulated jumper wire.

WARNING: Be extremely careful when flashing the generator. When the alternator cover is removed rotating parts and high voltage are present. Electrical shock can cause serious or fatal injury. Rotating parts can present extreme danger if clothing or body extremities are caught by the rotating part and can cause serious or fatal injury.

WARNING: Never store an engine with fuel in its tank indoors or in an enclosed, poorly ventilated area where diesel fumes could reach an ignition source and cause an explosion.

MN2414

Product Safety Information 1-5

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Contents Diesel POW’R Products Generator California Proposition 65 Warning Table of Contents Ii Table of Contents MN2414 Read This Manual Thoroughly Section Product Safety InformationPrecaution Statements Used In This Manual PropertyOperation Operation Warning Statements Burn Installation Maintenance Product Safety Information MN2414 Limited Warranty Section General InformationLabor Parts General Information MN2414 DG Series Generators Storage Section Receiving & InstallationPhysical Location Frame Ground Connection Receptacle ConnectionsEngine Oil Use of Electric Motor Loads Battery ConnectionsSummer Winter OIL Recommended Amps Cold Recommended Engine Oil and Battery Type Series DGOperator Control Panel Section OperationElapsed Time AC VoltmeterStopping Procedure Start−Up Procedure Electric StartSection Troubleshooting and Maintenance GeneralEngine Problems and Solutions Troubleshooting GuideService Appendix a DG Series DG3E and DG6E Operator Panel ConfigurationTable A-1 Generator Set Parts List Replacement PartsTable A-1Generator Set Parts List Figure A-5 DG3E Wiring Diagram Figure A-6 DG3E Wiring Diagram with Low Oil & Remote Start Figure A-7 DG6E Wiring Diagram Baldor District Offices California Proposition 65 Warning