Baldor PG 6000 manual Maintenance

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Warning Statements Continued

Maintenance

WARNING: Before servicing the generator set, be sure to disconnect the spark plug(s) to prevent accidental engine starting.

WARNING: Before cleaning, inspecting, repairing, refueling or performing any maintenance to the generator set, always be sure the engine has stopped and that all rotating parts have also stopped. After stopping, certain components are still extremely hot so be careful not to get burned. Before servicing the generator set, be sure to disconnect the spark plug wires and the battery terminals to prevent accidental engine rotation or starting.

WARNING: Inspect all wiring frequently and replace any damaged, broken or frayed wiring or wires with damaged insulation immediately. Electrical shock can cause serious or fatal injury.

WARNING: Disconnect all electrical wires and load devices from generator power outlets before servicing the generator. Electrical shock can cause serious or fatal injury. Always treat electrical circuits as if they are energized.

WARNING: Check fuel tank, fuel lines and their connections monthly for fuel leaks. Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death. If a leak is found, replace only with approved components.

WARNING: The capacitor used in this generator can store and discharge a high voltage charge. Before working with or in the area of the capacitor, discharge the capacitor with a screwdriver with an insulated handle or insulated jumper wire. Seek expert advise before performing any maintenance.

WARNING: Be extremely careful when flashing the generator. When the alternator cover is removed rotating parts and high voltage are present. Electrical shock can cause serious or fatal injury. Rotating parts can present extreme danger if clothing or body extremities are caught by the rotating part and can cause serious or fatal injury. Seek expert advise before performing any maintenance.

WARNING: Never store an engine with fuel in its tank indoors or in an enclosed, poorly ventilated area where gasoline fumes could reach an ignition source and cause an explosion.

Caution Statements

Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, inspect the brass tab that normally links both receptacles. If it is removed, be sure to remove the brass tab from the replacement receptacle before it is installed. Failure to remove the tab will cause a direct short to the generator windings and cause possible generator damage.

Caution: Avoid installing the generator set beside heat generating equipment, or directly below water or steam pipes or in the vicinity of corrosive substances or vapors, metal particles and dust. Heat can cause engine problems to develop and unwanted substances can cause rust or generator failure over time.

Caution: Do not apply high voltage to windings in a moisture−saturated condition. Moisture can cause insulation breakdown, making it necessary to return the generator to the factory for repair, and consequent expense and loss of time.

Caution: Use only original equipment or authorized replacement parts. Using the correct parts will assure continued safe operation as designed.

Caution: Do not support the generator from the top of the wrap frame.

Caution: Do not tamper with or change the engine speed. Engine speed is factory set to produce the correct voltage and output frequency.

Caution: Never operate the engine without a muffler. The engine is designed to have the correct exhaust components installed and operating without these components can present a fire hazard, cause excessive exhaust gases and cause damage to engine. Inspect muffler periodically and replace if necessary.

Caution: Operate the generator only on a level surface. Operation of the generator on an incline or slope may degrade engine lubrication and result in engine failure.

Caution: Always fill fuel tank with clean fresh fuel before use. Never leave fuel in tank for long storage periods. Old fuel becomes stale and can damage the fuel system causing the engine not to start. Always drain the fuel tank after use before storage.

MN2418

Product Safety Information 1-5

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Contents PG 6000 Generator California Proposition 65 Warning Table of Contents Ii Table of Contents MN2418 Read This Manual Thoroughly Section Product Safety InformationPrecaution Statements Used In This Manual PropertyOperation Operation Warning Statements Burn Installation Maintenance Product Safety Information MN2418 Limited Warranty Section General InformationLabor Parts General Information MN2418 PG6000 Generator Storage Section Receiving & InstallationPhysical Location Receptacle Connections Single Phase Power Receptacle DescriptionFrame Ground Connection Engine OilUse of Electric Motor Loads Operator Control Panel Section OperationStopping Procedure Start−Up Procedure Recoil StartSection Troubleshooting and Maintenance GeneralEngine Problems and Solutions Troubleshooting GuideService Appendix a PG6000 Connections Figure A-2 PG6000 Wiring Diagram Appendix B Special Information for California Special Information for California MN2418 Baldor District Offices Baldor Electric Company