Lexmark 4200 Series manual Repair information, Handling ESD-sensitive parts

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4413-XXX

4. Repair information

This chapter explains how to make adjustments to the printer and how to remove defective parts.

Note: Read the following before handling electronic parts.

Handling ESD-sensitive parts

Many electronic products use parts that are known to be sensitive to electrostatic discharge (ESD). To prevent damage to ESD-sensitive parts, follow the instructions below in addition to all the usual precautions, such as turning off power before removing logic boards:

Keep the ESD-sensitive part in its original shipping container (a special “ESD bag”) until you are ready to install the part into the machine.

Make the least-possible movements with your body to prevent an increase of static electricity from clothing fibers, carpets, and furniture.

Put the ESD wrist strap on your wrist. Connect the wrist band to the system ground point. This discharges any static electricity in your body to the machine.

Hold the ESD-sensitive part by its edge; do not touch its pins. If you are removing a pluggable module, use the correct tool.

Do not place the ESD-sensitive part on the machine cover or on a metal table; if you need to put down the ESD-sensitive part for any reason, first put it into its special bag.

Machine covers and metal tables are electrical grounds. They increase the risk of damage because they make a discharge path from your body through the ESD-sensitive part. (Large metal objects can be discharge paths without being grounded.)

Prevent ESD-sensitive parts from being accidentally touched by other personnel. Install machine covers when you are not working on the machine, and do not put unprotected ESD- sensitive parts on a table.

If possible, keep all ESD-sensitive parts in a grounded metal cabinet (case).

Be extra careful in working with ESD-sensitive parts when cold weather heating is used because low humidity increases static electricity.

Repair information 4-1

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Contents Lexmark 4200 Series Japanese P/N 12G9335 Table of Contents Repair information Consignes de sécurité Safety informationSicherheitshinweise Norme di sicurezzaInformaçõ es de Seguranç a Pautas de SeguridadInformació de Seguretat 4413-XXX Definitions PrefaceGeneral information Specifications Print enginePrinthead ADF FacsimileScanner Power and sizeAbbreviations 4413-XXX Diagnostic information Power-On Self Test Post sequenceStart Post symptom table Symptom tables Go to the System board removal Assembly service check onTo the Scanner motor with gear System board removal onGo to the Paper path service Go to the CIS assembly serviceGear assembly service check on Problems onGo to the Print quality service Service checksCarrier transport service check Go to the Power service checkEngine. Go to the Print engine removal on Assembly with belt removal on page 4-18. IfCIS assembly service check To the Maintenance station removal onImage Sensor removal on Scanner motor with gear assembly service check Gear assembly removal onControl panel problems on Station removal on Maintenance station service checkPaper feed service check Run the Power-On Self Test Post sequenceBoard Go to the System board removal on Feed motor assembly with gears removal on CIS white roller assembly removal on Paper path service checkRemoval on Power service checkGo to the System board removal on Print quality service checkMaintenance station removal on With belt removal onCarrier transport area. Check the following To the System board removal on Scan/copy quality service checkFax/telephone communication service check Scanner mechanism Diagnostic aidsDrive feed roller assembly Theory of mechanismDocument sensors Contact Image Sensor CIS4413-XXX Set up options 4413-XXX Handling ESD-sensitive parts Repair informationAdjustments Removal proceduresReleasing plastic latches Removals General precautions on removalsCIS white roller assembly removal Top cover assembly removal Rollers drive feed roller assembly, exit shaft removal 4413-XXX 4413-XXX 4413-XXX CIS Contact Image Sensor removal Scanner motor with gear assembly removal 4413-XXX Control panel assembly removal 4413-XXX 4413-XXX Print engine removal Maintenance station removal Remove print engine. See Print engine removal on Carrier assembly with belt removalSystem board removal Exit rollers removal Remove system board. See System board removal on Large feed roller assembly with gear removal4413-XXX Paper feed motor assembly with gears removal Handset and cradle removal Carrier transport motor removalSystem board Connector locations4413-XXX Lubrication specifications Preventive maintenance4413-XXX Parts catalog How to use this parts catalogAssembly 1 Main assembly Asm Part Units Description Index Number Assembly 1 Main assemblyAssembly 2 Base unit Assembly 2 Base unit Assembly 3 Engine Assembly 3 Engine 4413-XXX Repair information IndexPost Part Numbers