Lexmark 4036-304 Theory of Operation System Description, Mechanical Operation, Flatbed Operation

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4036-304

Theory of Operation

System Description

The Lexmark X4500 is a duplexing scanner option which can synchronously scan both the top and bottom sides of a document in color. The major system components include a main scanner control board, an automatic document feeder, flatbed, two optical CCD modules (one in ADF, one in flatbed), a user interface with a touch screen panel and a multifunction device controller cage located within the base of the scanner. The MFD controller cage includes a 1394 communications card to communicate with the main scanner board (for generation 1 controller cards only; for generation 2 controller cards, the 1394 communications circuitry is built into the controller card), a MFD controller board to process all jobs performed on the X4500, a hard disk drive containing the operational code for the system and providing memory for processing jobs, and a power distribution board. An external power supply provides 5, 12, and 24 V dc to the entire scanner system.

The following figure shows the system block diagram.

Mechanical Operation

Flatbed Operation

When scanning, place the document on the flatbed glass platen, the flatbed optical unit/ carrier moves across the underside of the glass, and scans the document. A charge- coupled device (CCD) mounts to the carrier and optically reads the image from the page. The carrier is driven by a 2-phase stepping motor which moves the carriage at 1/300 inch each step.

Overview 1-5

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Contents X4500 Scanner 4036-304 4036-304 Edition May Table of Contents Index Safety Information Safety InformationConsignes de Sécurité Norme di sicurezzaPautas de Seguridad SicherheitshinweiseInformaçõ es de Seguranç a Informació de Seguretat 4036-304 Product Features Ease of Use Service GuidelinesOverview Product DescriptionNetwork Scanning Digital Copier and Full-function Fax MachineDuplex Scanning through the Auto Document Feeder ADF Scanner Product SpecificationsADF Mechanical Operation Theory of Operation System DescriptionFlatbed Operation Auto Document Feeder Operation External View Scanner Mechanism Overview and LocationsInternal Components Abbreviations 4036-304 Error Codes MFD Controller Errors Problem SolvingMFD Error 31 No hard drive Error 51 Not enough Scanner Errors 4036-304 Power does not come on TroubleshootingCCD Pcba Scan module does not move to lock positionPcba Scan module does not move to the home positionReading is not performed Scan module does not move to the flatbed positionLarge jitter Image does not appearReading position deviation Image unclear Frequent paper jam, double feed or skew Strange Sound Generated flatbedStrange sound generated ADF 4036-304 Cleaning Cover and Glass MaintenanceTouch Screen ADF UnitRemovals Parts Replacement Maintenance ToolsCCD Board Screws ADF Snap-in Pad Module Removal and Mounting ADF Cover Removal Document Cover RemovalADF Optical CCD Unit Removal ADF Unit Upper and Lower Unit Removal 4036-304 User Interface Removal 4036-304 4036-304 Upper Housing Removal 4036-304 Flatbed CCD Optical Unit Removal Remove the upper housing. Go to Upper Housing Removal on4036-304 Carriage Belt Pulley Assembly Removal Carriage Motor Assembly RemovalMFD Controller Cage Removal 4036-304 4036-304 4036-304 Remove the component you want from within the MFD cage Main Control Board Removal 4036-304 Main Scanner Board Connector LocationsMFD Controller Cage Low Voltage Power SupplyParts Catalog Assembly 1 Upper Scanner Asm Part Units Description Index Number Assembly 2 Lower Scanner Assembly 2 Lower Scanner Assembly 2 cont. Lower Scanner Assembly 2 cont. Lower Scanner 4036-304 Part Numbers Index4036-304