Mitsubishi FR - S500 instruction manual Write errors, 143, Er1 FR-PU04 Control Mode

Page 152

Operation Panel Indication

PS

 

FR-PU04

PS

 

 

 

 

 

Name

PU stop (Stopped with PU STOP key)

 

Pr. 75 "reset selection/PU stop selection" had been set and a stop

Description

was made by pressing the

RESETSTOP key of the operation panel or

parameter unit (FR-PU04) during operation in the external

 

 

operation mode.

 

 

Check point

Check for a stop made by pressing the RESETSTOP key of the

operation panel during external operation.

 

Corrective action

Refer to page 94.

 

 

Operation Panel Indication

UV

 

 

 

 

Name

Undervoltage

 

If the power supply voltage of the inverter reduces, the control

 

circuit will not operate properly and will result in decreased motor

 

torque or increased heat generation. To prevent this, if the power

Description

supply voltage reduces below about 115VAC (about 230VAC for

 

the three-phase 400V power input series, about 58VAC for the

 

single-phase 100V power input series), this function stops the

 

inverter output.

 

Check for a start of large-capacity motor.

Check point

Check that the power supply capacity is as indicated in the

 

specifications (refer to page 161).

Corrective action

Check the power supply system equipment such as the power

supply.

 

(4) Write errors

Operation Panel Indication

Er1

 

FR-PU04

Control Mode

 

 

 

 

 

Name

Write disable error

 

 

 

Write was performed with "1" (write disable) set in Pr. 77

 

"parameter write disable selection".

Description

Frequency jump setting range overlapped.

Parameter write was performed though the operation panel does

 

 

not have the write precedence. (Only the type having RS-485

 

communication function)

 

 

 

Check the setting of Pr. 77 "parameter write disable selection".

 

(Refer to page 97)

 

 

 

Check the settings of Pr. 31 to 36 (frequency jump). (Refer to

Corrective action

page 72)

 

 

When the FR-PU04 is fitted and n17 = "0" or "1", the operation

 

 

of the operation panel is invalid.

 

For RS-485 connector (RS-485) communication, the operation

 

of the operation panel is invalid.

143

Image 152
Contents SR5 0 Cause physical damage only This section is specifically about safety mattersConditions, resulting in death or severe injury Page Page Page How to Use the Input Signals Multi-speed setting RL, RM, RH, REX signals Setting 0, 1, 2Handling of the RS-485 Connector Biases and gains of the frequency setting voltage currentStall prevention Frequency jumpRestart setting Operation mode selection PID control 101Monitoring reference Retry function PWM carrier frequency Applied motorTo know the operating status at the occurrence of alarm 137145 Correspondence between digital and actual characters 145Wiring AbbreviationsFR-S520-0.1K to 3.7K -R -C FR-S540-0.4K to 3.7K -R Terminal connection diagramJapanese Version NFB MC Layout and wiring of main circuit terminalsFR-S520S-0.1K to 1.5K -R -C FR-S510W-0.1K to 0.75K -R FR-S520-0.1K to 3.7K-NA FR-S540-0.4K to 3.7K-NA R North America VersionInverter FR-S510W-0.1K, 0.2K, 0.4K-NA FR-S510W-0.75K-NA Reduce the output current European Version FR-S540-0.4K to 3.7K-ECRFR-S520S-0.2K, 0.4K, 0.75K-EC R FR-S520S-1.5K-EC R FR-S520S-0.2K to 1.5K-EC RFR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC R Description of I/O Terminal Specifications Main circuitControl circuit Terminal names in parentheses are those of the EC versionRUN How to Use the Main Circuit Terminals Cables, wiring lengths, crimping terminals, etcFR-S520S-0.1K to 1.5K -R FR-S520S-0.2K to 1.5K-EC R FR-S510W-0.1K to 0.75K -R FR-S510W-0.1K to 0.75K-NAWiring instructions Peripheral devices Selection of peripheral devicesCables mm2 AC Reactor DC Reactor ModelL1, N To-ground leakage currents Line-to-line leakage currentsDuring commercial power Type SP, CF, SF, CPRated sensitivity current ∆ n ≥ 10 ⋅ lg1+Ign+lg2+lgmPower-off and magnetic contactor MC Inverters primary side magnetic contactor MCOFF STF STRRegarding noise and the installation of a noise filter NFB FR-BALGrounding precautions Noise reduction examplesBLF BIFRegarding power harmonics Japanese power harmonic suppression guidelineReceived Power Voltage 5th 7th 11th 13th 17th 19th 23rd Over Conversion Factors for FR-S500 Series Harmonic suppression technique requirement Harmonic suppression techniquesRated 6kV No reactor, 100% operation ratioM3 A, B, C terminals Al 0.5-6WH How to Use the Control Circuit TerminalsTerminal block layout Changing the control logic Input signals are set to sinkUsing tweezers, a pair of long STR RUN 24VDCSTR R Run start and stop STF, STR, Stop Right The forward/reverse rotation signal isInput Terminals Three-wire type connection STF, STR, Stop STF-SD STR-SDVoltage input 10, 2 BasicManual-Automatic Switching External frequency selection REX, RH, RM, RLCurrent input 4, 5, AU AU-SD on OFFExternal command REXIndicator connection and adjustment Japanese version FMOutput waveform of terminal FM NA and EC version AM CPUSignal inputs by contactless switches Control circuit common terminals SD, 5, SEStart self-holding selection Stop signal Setting Second function selection RT signal SettingCurrent input selection AU signal Setting Output shut-off MRS signal Setting External thermal relay input SettingJog operation using external signals Jog operation JOG signal SettingReset signal Setting PID control valid terminal Setting PU operation/external operation switching SettingWhen connecting the parameter unit Use the optional FR-CB24P Twisted pair cable, 4 pairs System configuration examplesRS-485 communication Wiring methods Wiring of one RS-485 computer and one inverterDesign Information MC1Functions Communication Parameters Only for the TypeFunction Parameter List Minimum Factory Cus Name Setting Range Func- Pa- Indica- tion rame- tion terMinimum Factory Refer Cus Name Setting Range FM AM PWM THM, THT, GFOHT, OLT, PE, OPT Selection functions PID Alarm history 115 Clear ECLNA, EC Func TionCation For details of the program, refer to page 118 onwards Com MinimumList of Parameters Classified by Purpose of Use Related to monitoring Setting Name Factory Setting RemarksExplanation of Functions Parameters Torque boostBase frequency, Base frequency voltage Parameter Name Factory Setting Setting Range EC versionMaximum and minimum frequency EC version Multi-speed operation to to Remarks RangeAcceleration/deceleration time Frequency setting Hz 120 Acceleration Deceleration time s Operation, etc. or the timing of operating Electronic overcurrent protectionDC injection brake Starting frequency Name FactoryLoad pattern selection Name Factory Setting Setting Range Remarks Jog frequencyRUN key rotation direction selection Refer to Refer to ,Stall Prevention OL Signal Operation Fast Output Stall prevention function and current limit functionCelerationDe Operation Activated Deceleration Operation Not Activated Regenerative DrivingStall prevention 100 Where, a =Function Description Acceleration/deceleration patternSet the acceleration/deceleration pattern Extended function display selection Frequency jumpSpeed display Biases and gains of the frequency setting voltage current SettingName Factory Setting Use Pr , calibration parameter C4 forHow to change the highest frequency Flicker ... Parameter setting completeOperationDisplay Set value HzVoltage gain appears Press the SET key to show the analog Press the SET key to set the valueKey twice to show the next parameter Turn the setting dial to read another parameterKey to return to Up-to-frequency sensitivity Start-time ground fault detection selectionOutput Terminal Function Parameters Output frequency detection Parameter Name Factory Setting Remarks Range Current Detection Function ParametersOutput current detection functions On OFFZero current detection LED Display Function ParametersMonitor display Refer to Setting dial function selectionPress the RUN key to start the inverter Restart setting Restart Operation ParametersMonitoring reference Maximum output voltage of terminal AM is 5VDCSetting Description Refer to the following table and set the parametersAutomatic restart operation after StfstrRemote setting function selection Or PU digital preset frequencyOperation panel operation procedure Additional Function ParametersFunction E 2PROM Frequency setting storage conditionsPr Setting Terminal Function Selection Parameters Input terminal function selectionSetting Signal Functions Related Parameters Name MRSREX JOGSetting Signal Function Operation Parameters Output terminal function selectionSame function may be set to more than one terminal Referred toPr Setting Number of Retries Alarm Signal Output Operation Selection Function ParametersRetry function Protective Functions Major Failures for RetriesYou can change the motor sound Parameter Number Setting DescriptionPWM carrier frequency Applied motor Voltage input selectionSet the motor used Acceleration/deceleration time, which is a slope up/down toReset selection/PU stop selection Parameter Name Factory Setting Setting Range RemarksSetting Remarks Reset Selection PU Stop Selection SettingKey input from Operation panel Restarting method with ShownCooling fan operation selection Pr Setting Function Parameter write inhibit selectionOperation mode selection Reverse rotation prevention selectionMode Signal Function LED Indication * PUEXT RUN EXTPU operation interlock MRSPID control to Operation mode switching by external signalX16 Signal Operation Mode 102 Setting Basic PID control configurationPID action overview PID action Reverse actionIncreases the manipulated Variable output frequency if Deviation X = set pointWiring example DeviationNegative RUNFUP,FDNO signals Parameter settingName Setting Description 105Adjustment procedure 106Calibration example 107Start END108 Set point input calibrationDetector output calibration Auxiliary Function Parameters Slip compensation11.2 Automatic torque boost selectionOrdinary V/F control and torque boost Pr , Pr are valid Operating conditions110 Parameter Name Factory Setting Remarks Calibration ParametersMotor primary resistance Meter frequency meter calibration Japanese versionFlicker ... Parameter setting complete 112Meter frequency meter calibration NA and EC version Display When the FR-PU04 is used, make calibration with Pr 114Operation Alarm history clear Erases the alarm historyClear Parameters Parameter clearSymbol Switching Type Operational functionsOperation mode-based functions Communication settings 14.1Communication-related parameters 118CR LF Description Setting119 Inverter Monitor Parame Computer programming Communication protocolOperation Run Running Data format Reply data from inverter to computer during data writeReply data from inverter to computer during data read 121Signal Ascii Code Description Data definitionsSend data from computer to inverter during data read Control codes123 STX ACK ENQ124 Instruction DataH7F HFFPage FF = Setting items and set data126 127 CalibraHEC Nication TionError Code List Error Definition128 Description DataOperation at alarm occurrence Communication errorGeneral flowchart Program exampleN9 Pr Speed Command write Operation and speed command writeLocation Selection N8 Pr Operation Command write Link start mode selection N8 Pr operation Command writeN10 Link start mode Setting is enabled when Pr = Selection Explanation of table External14.4 E2PROM write selection Parameter Unit FR-PU04 Setting Parameter unit display language switchingN13 Setting Display Language 15.2PU contrast adjustment N15 PU contrast adjustment Setting is enabled when Pr =PU main display screen data selection N16 100N17 Setting PU Disconnection Detection PU Setting Lock PU disconnection detection/PU setting lockMonitor display and Resetstop key are valid Functions 136Errors Alarms Error alarm definitionsMajor failures OC1 FR-PU04138 OC2 FR-PU04OC3 FR-PU04 OV1 FR-PU04139 OV3THM THT140 OHT FR-PU04OLT FR-PU04 OPT FR-PU04Minor failures For only the type having the RS-485 communication function141 PUE142 143 Write errorsEr1 FR-PU04 Control Mode Er2 FR-PU04 PU/EXT Mode 144Operator ERR Er3 FR-PU04 Incr I/PActual Display Resetting the inverterCorrespondence between digital and actual characters Troubleshooting Motor remains stoppedSpeed greatly differs from the setting Motor rotates in opposite directionAcceleration/deceleration is not smooth Motor current is largeOperation mode is not changed properly Operation panel display is not operatingParameter write cannot be performed Motor produces annoying soundPrecautions for Maintenance and Inspection Precautions for maintenance and inspectionCheck items Periodic inspectionInsulation resistance test using megger Pressure testDaily and periodic inspection Interval Daily151 Inspection DescriptionInterval Daily 1 yearInspection Interval Module device numbers and terminals to be checked Checking the inverter and converter modules PreparationChecking method Replacement of parts Part Name Standard Replacement Interval DescriptionCooling fan Inverter Model No Fan TypeAIR Flow Smoothing capacitors RelaysMeasurement of main circuit voltages, currents and powers Typical Measuring Points and InstrumentsPf1= Pf2=158 Measuring Point Remarks Instrument Reference Measured ValueMeasuring Point RH, RM, RL, MRSRES-SD Measuring Remarks InstrumentCations 160Ratings Specification ListPhase 200V power supply Phase 400V power supply Single-phase 200V power supply Single-phase 100V power supply Common specifications NA, EC Outline Drawings 168 Panel cut dimension drawing Parameter unit FR-PU04 Outline drawingInstructions 170Selecting Instructions Peripheral Selecting InstructionsInstallation of thermal relay Disuse of power factor improving capacitor power capacitorHandling of primary side magnetic contactor Handling of secondary side magnetic contactorCable thickness and wiring distance WiringOperating Instructions OperationInstallation Power supplySuppressing the surge voltage on the inverter side Inverter-driven 400V class motorRectifying the motor insulation Appendix 176Func- Parameter tion Number Data Code ComputerExtension Link DataRead 178Data Code Computer Link Parameter Extension 179 180 Link Parameter Extension Setting Data Code 7F/FF 181Data Code Computer Func Name Link Data TionManual number is given on the bottom left of the back cover Print Date Manual Number Revision