Mitsubishi FR - S500 Description of I/O Terminal Specifications, Main circuit, Control circuit

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1.4 Description of I/O Terminal Specifications

1.4.1 Main circuit

Symbol

Terminal Name

Description

R, S, T *

AC power input

Connect to the commercial power supply.

<L1, L2, L3>

 

 

U, V, W

Inverter output

Connect a three-phase squirrel-cage motor.

N<->

DC voltage

DC voltage common terminal. Not isolated from the

common

power supply and inverter output.

 

 

 

 

 

 

 

 

 

 

Power factor

Disconnect the jumper from terminals P<+>-P1 and

P<+>, P1

improving DC

connect the optional power factor improving DC reactor

reactor connection

(FR-BEL). (The single-phase 100V power input model

 

 

 

 

 

 

 

 

 

 

 

cannot be connected.)

 

 

 

 

 

Earth (Ground)

For grounding the inverter chassis. Must be earthed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*R, S <L1, N> terminals for single-phase power input.

CAUTION

<>Terminal names in parentheses are those of the EC version.

1.4.2 Control circuit

 

Symbol

Terminal Name

Description

 

 

 

 

Forward rotation

Turn on the STF signal

When the STF and STR

 

 

STF

to start forward rotation

signals are turned on

 

 

start

 

 

 

and turn it off to stop.

simultaneously, the stop

 

input

 

 

 

 

 

Reverse rotation

Turn on the STR signal

command

 

 

 

STR

to start reverse rotation

is given.

 

 

 

start

Input terminal

 

Contact

 

and turn it off to stop.

 

 

 

 

 

function selection

 

 

 

Turn on the RH, RM and RL signals

 

 

 

(Pr. 60 to Pr. 63)

 

 

 

 

in appropriate combinations to select

 

 

RH

Multi-speed

changes the

 

 

RM

multiple speeds.

 

terminal functions.

 

 

selection

The priorities of the speed commands

 

 

RL

(*4)

 

 

 

 

are in order of jog, multi-speed setting

 

 

 

 

 

(RH, RM, RL, REX) and AU.

 

 

SD

 

Contact input

Common terminal for contact inputs

(terminals STF, STR,

 

 

RH, RM, RL) and indicator connection (terminal FM).

 

(*1)

 

common (sink)

 

 

Isolated from terminals 5 and SE.

 

 

 

 

 

 

signals

 

 

common

When connecting the transistor output (open collector

 

 

output to this terminal to prevent a malfunction caused by

 

 

 

External

output), such as a programmable controller (PLC),

 

 

 

transistor

connect the positive external power supply for transistor

Input

PC

 

24VDC power

undesirable current.

 

 

(*1)

 

 

 

 

supply

This terminal can be used as a 24V 0.1A DC power

 

 

 

 

 

 

 

 

Contact input

output across terminals PC-SD.

 

 

 

 

common (source)

When source logic is selected, this terminal serves as a

 

 

 

 

contact input signal common.

 

10Frequency setting 5VDC. Permissible load current 10mA. power supply

 

 

 

 

By entering 0 to 5VDC (0 to 10VDC), the maximum

 

setting

 

Frequency

output frequency is reached at 5V (10V) and I/O are

 

2

setting

proportional. Use Pr. 73 "0-5V/0-10V selection" to switch

 

 

 

(Voltage signal)

between 5V and 10V.

 

Frequency

 

(Current signal)

Input resistance 10k. Maximum permissible voltage 20V.

 

 

Set the AU signal in any of Pr. 60 to Pr. 63 (input

 

 

 

 

Enter 4-20mADC. This signal is factory-adjusted to reach

 

 

 

Frequency

0Hz at 4mA and 60Hz at 20mA. Maximum permissible

 

 

 

input current 30mA. Input resistance approximately 250.

 

 

4

setting

 

 

For current input, turn on the signal AU.

 

 

 

 

 

 

 

 

terminal function selection).

1

9

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Contents SR5 0 This section is specifically about safety matters Conditions, resulting in death or severe injuryCause physical damage only Page Page Page How to Use the Input Signals Multi-speed setting RL, RM, RH, REX signals Setting 0, 1, 2Stall prevention Handling of the RS-485 ConnectorBiases and gains of the frequency setting voltage current Frequency jumpMonitoring reference Restart settingOperation mode selection PID control 101 Retry function PWM carrier frequency Applied motor145 To know the operating status at the occurrence of alarm137 Correspondence between digital and actual characters 145Wiring AbbreviationsTerminal connection diagram Japanese VersionFR-S520-0.1K to 3.7K -R -C FR-S540-0.4K to 3.7K -R Layout and wiring of main circuit terminals FR-S520S-0.1K to 1.5K -R -C FR-S510W-0.1K to 0.75K -RNFB MC North America Version InverterFR-S520-0.1K to 3.7K-NA FR-S540-0.4K to 3.7K-NA R FR-S510W-0.1K, 0.2K, 0.4K-NA FR-S510W-0.75K-NA Reduce the output current European Version FR-S540-0.4K to 3.7K-ECRFR-S520S-0.2K to 1.5K-EC R FR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC RFR-S520S-0.2K, 0.4K, 0.75K-EC R FR-S520S-1.5K-EC R Control circuit Description of I/O Terminal SpecificationsMain circuit Terminal names in parentheses are those of the EC versionRUN FR-S520S-0.1K to 1.5K -R FR-S520S-0.2K to 1.5K-EC R How to Use the Main Circuit TerminalsCables, wiring lengths, crimping terminals, etc FR-S510W-0.1K to 0.75K -R FR-S510W-0.1K to 0.75K-NAWiring instructions Peripheral devices Selection of peripheral devicesAC Reactor DC Reactor Model L1, NCables mm2 To-ground leakage currents Line-to-line leakage currentsRated sensitivity current During commercial powerType SP, CF, SF, CP ∆ n ≥ 10 ⋅ lg1+Ign+lg2+lgmOFF Power-off and magnetic contactor MCInverters primary side magnetic contactor MC STF STRRegarding noise and the installation of a noise filter NFB FR-BALBLF Grounding precautionsNoise reduction examples BIFRegarding power harmonics Japanese power harmonic suppression guidelineReceived Power Voltage 5th 7th 11th 13th 17th 19th 23rd Over Conversion Factors for FR-S500 Series Rated 6kV Harmonic suppression technique requirementHarmonic suppression techniques No reactor, 100% operation ratioHow to Use the Control Circuit Terminals Terminal block layoutM3 A, B, C terminals Al 0.5-6WH Input signals are set to sink Using tweezers, a pair of longChanging the control logic STR RUN 24VDCSTR R Right The forward/reverse rotation signal is Input TerminalsRun start and stop STF, STR, Stop Three-wire type connection STF, STR, Stop STF-SD STR-SDVoltage input 10, 2 BasicCurrent input 4, 5, AU Manual-Automatic SwitchingExternal frequency selection REX, RH, RM, RL AU-SD on OFFExternal command REXIndicator connection and adjustment Japanese version FMOutput waveform of terminal FM NA and EC version AM CPUSignal inputs by contactless switches Control circuit common terminals SD, 5, SESecond function selection RT signal Setting Current input selection AU signal SettingStart self-holding selection Stop signal Setting Output shut-off MRS signal Setting External thermal relay input SettingJog operation JOG signal Setting Reset signal SettingJog operation using external signals When connecting the parameter unit PID control valid terminal SettingPU operation/external operation switching Setting Use the optional FR-CB2System configuration examples RS-485 communication4P Twisted pair cable, 4 pairs Wiring methods Wiring of one RS-485 computer and one inverterDesign Information MC1Functions Communication Parameters Only for the TypeFunction Parameter List Minimum Factory Cus Name Setting Range Func- Pa- Indica- tion rame- tion terMinimum Factory Refer Cus Name Setting Range FM AM THM, THT, GF OHT, OLT, PE, OPTPWM Selection functions PID Alarm history 115 Clear ECLFunc Tion CationNA, EC For details of the program, refer to page 118 onwards Com MinimumList of Parameters Classified by Purpose of Use Related to monitoring Explanation of Functions Parameters SettingName Factory Setting Remarks Torque boostParameter Name Factory Setting Setting Range EC version Maximum and minimum frequencyBase frequency, Base frequency voltage EC version Multi-speed operation to to Remarks RangeAcceleration/deceleration time Frequency setting Hz 120 Acceleration Deceleration time s Electronic overcurrent protection DC injection brakeOperation, etc. or the timing of operating Starting frequency Name FactoryLoad pattern selection RUN key rotation direction selection Name Factory Setting Setting Range RemarksJog frequency Refer to Refer to ,CelerationDe Operation Activated Stall Prevention OL Signal Operation Fast OutputStall prevention function and current limit function Deceleration Operation Not Activated Regenerative DrivingStall prevention 100 Where, a =Acceleration/deceleration pattern Set the acceleration/deceleration patternFunction Description Extended function display selection Frequency jumpSpeed display Name Factory Setting Biases and gains of the frequency setting voltage currentSetting Use Pr , calibration parameter C4 forOperationDisplay How to change the highest frequencyFlicker ... Parameter setting complete Set value HzVoltage gain appears Press the SET key to show the analog Press the SET key to set the valueTurn the setting dial to read another parameter Key to return toKey twice to show the next parameter Start-time ground fault detection selection Output Terminal Function ParametersUp-to-frequency sensitivity Output frequency detection Output current detection functions Parameter Name Factory Setting Remarks RangeCurrent Detection Function Parameters On OFFZero current detection Display Function Parameters Monitor displayLED Setting dial function selection Press the RUN key to start the inverterRefer to Monitoring reference Restart settingRestart Operation Parameters Maximum output voltage of terminal AM is 5VDCAutomatic restart operation after Setting DescriptionRefer to the following table and set the parameters StfstrOperation panel operation procedure Remote setting function selectionOr PU digital preset frequency Additional Function ParametersFrequency setting storage conditions Pr SettingFunction E 2PROM Terminal Function Selection Parameters Input terminal function selectionREX Setting Signal Functions Related Parameters NameMRS JOGSame function may be set to more than one terminal Setting Signal Function Operation ParametersOutput terminal function selection Referred toRetry function Pr Setting Number of Retries Alarm Signal OutputOperation Selection Function Parameters Protective Functions Major Failures for RetriesParameter Number Setting Description PWM carrier frequencyYou can change the motor sound Set the motor used Applied motorVoltage input selection Acceleration/deceleration time, which is a slope up/down toSetting Remarks Reset selection/PU stop selectionParameter Name Factory Setting Setting Range Remarks Reset Selection PU Stop Selection SettingKey input from Operation panel Restarting method with ShownCooling fan operation selection Pr Setting Function Parameter write inhibit selectionOperation mode selection Reverse rotation prevention selectionEXT Mode SignalFunction LED Indication * PU RUN EXTPU operation interlock MRSOperation mode switching by external signal X16 Signal Operation ModePID control to Setting Basic PID control configuration PID action overview102 Increases the manipulated PID actionReverse action Variable output frequency if Deviation X = set pointNegative Wiring exampleDeviation RUNFUP,FDNName Setting Description O signalsParameter setting 105Adjustment procedure 106Start Calibration example107 ENDSet point input calibration Detector output calibration108 11.2 Auxiliary Function ParametersSlip compensation Automatic torque boost selectionOperating conditions 110Ordinary V/F control and torque boost Pr , Pr are valid Motor primary resistance Parameter Name Factory Setting RemarksCalibration Parameters Meter frequency meter calibration Japanese versionFlicker ... Parameter setting complete 112Meter frequency meter calibration NA and EC version When the FR-PU04 is used, make calibration with Pr 114 OperationDisplay Clear Parameters Alarm history clearErases the alarm history Parameter clearSymbol Switching Type Operational functionsOperation mode-based functions Communication-related parameters Communication settings14.1 118Description Setting 119CR LF Computer programming Communication protocol Operation Run RunningInverter Monitor Parame Reply data from inverter to computer during data read Data formatReply data from inverter to computer during data write 121Send data from computer to inverter during data read Signal Ascii Code DescriptionData definitions Control codes123 STX ACK ENQH7F 124Instruction Data HFFPage Setting items and set data 126FF = HEC 127Calibra Nication Tion128 Error Code ListError Definition Description DataGeneral flowchart Operation at alarm occurrenceCommunication error Program exampleOperation and speed command write Location Selection N8 Pr Operation Command writeN9 Pr Speed Command write N10 Link start mode Setting is enabled when Pr = Selection Link start mode selectionN8 Pr operation Command write Explanation of table External14.4 E2PROM write selection N13 Setting Display Language Parameter Unit FR-PU04 SettingParameter unit display language switching 15.2PU main display screen data selection PU contrast adjustmentN15 PU contrast adjustment Setting is enabled when Pr = N16 100PU disconnection detection/PU setting lock Monitor display and Resetstop key are validN17 Setting PU Disconnection Detection PU Setting Lock Functions 136Major failures Errors AlarmsError alarm definitions OC1 FR-PU04OC3 FR-PU04 138OC2 FR-PU04 OV1 FR-PU04THM 139OV3 THTOLT FR-PU04 140OHT FR-PU04 OPT FR-PU04141 Minor failuresFor only the type having the RS-485 communication function PUE142 Write errors Er1 FR-PU04 Control Mode143 Operator ERR Er2 FR-PU04 PU/EXT Mode144 Er3 FR-PU04 Incr I/PResetting the inverter Correspondence between digital and actual charactersActual Display Troubleshooting Motor remains stoppedAcceleration/deceleration is not smooth Speed greatly differs from the settingMotor rotates in opposite direction Motor current is largeParameter write cannot be performed Operation mode is not changed properlyOperation panel display is not operating Motor produces annoying soundCheck items Precautions for Maintenance and InspectionPrecautions for maintenance and inspection Periodic inspectionDaily and periodic inspection Insulation resistance test using meggerPressure test Interval DailyInterval 151Inspection Description Daily 1 yearInspection Interval Checking the inverter and converter modules Preparation Checking methodModule device numbers and terminals to be checked Cooling fan Replacement of partsPart Name Standard Replacement Interval Description Inverter Model No Fan TypeAIR Flow Smoothing capacitors RelaysMeasurement of main circuit voltages, currents and powers Typical Measuring Points and Instruments158 Pf1=Pf2= Measuring Point Remarks Instrument Reference Measured ValueRES-SD Measuring PointRH, RM, RL, MRS Measuring Remarks InstrumentCations 160Specification List Phase 200V power supplyRatings Phase 400V power supply Single-phase 200V power supply Single-phase 100V power supply Common specifications NA, EC Outline Drawings 168 Panel cut dimension drawing Parameter unit FR-PU04 Outline drawingInstructions 170Selecting Instructions Peripheral Selecting InstructionsHandling of primary side magnetic contactor Installation of thermal relayDisuse of power factor improving capacitor power capacitor Handling of secondary side magnetic contactorOperating Instructions Cable thickness and wiring distanceWiring OperationInstallation Power supplyInverter-driven 400V class motor Rectifying the motor insulationSuppressing the surge voltage on the inverter side Appendix 176Extension Func- Parameter tion NumberData Code Computer Link Data178 Data Code Computer Link Parameter ExtensionRead 179 180 Data Code Computer Func Link Parameter Extension Setting Data Code 7F/FF181 Name Link Data TionManual number is given on the bottom left of the back cover Print Date Manual Number Revision