Sharp AR-CF2 service manual Product Outline, Specifications

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1 : Jan. 9 2004

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[1] PRODUCT OUTLINE

 

 

 

 

 

 

 

 

 

 

 

 

Size detection

 

The 3 destinations below are user-definable

 

 

 

 

 

 

 

 

 

 

 

 

cm:

A3, B4, A4, A4R, B5, B5R, A5R

This inserter is an optional unit for the AR-620 series of digital complex

 

 

 

 

 

 

 

 

(Foolscap is manually specified on the

machines. With the inserter installed, blank sheets or printed sheets

 

 

 

 

 

 

 

 

operation panel of main unit)

can be inserted as covers (made of cardboard) or tabbed sheets with-

1

 

 

 

 

inch:

LD, LG, LT, LTR, Executive R, Invoice R

out being subject to the printing process (and without passing through

 

 

 

 

 

 

 

 

 

 

 

 

 

Mixed loading is not possible. When offline, sta-

a fixing unit). When the inserter is combined with a finisher (optional)

 

 

 

 

 

 

 

 

 

pling and punching are possible only for papers

and a punch unit (optional), printed sheets can proceed to the hole

 

 

 

 

 

 

 

 

 

 

that have the identical width (A3 and A4, B4 and

punching or stapling process without being subject to the copying pro-

 

 

 

 

 

 

 

 

 

 

B5, LD and LT). Note that compatibility with the

cess (or without passing through the main unit).

 

 

 

 

 

 

 

 

 

 

 

 

finisher is not considered.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper sizes that

 

Compliant with the specifications both of the main

[2] SPECIFICATIONS

 

 

can be stapled

 

unit and the finisher.

 

 

 

 

 

 

 

 

 

 

 

 

Paper sizes that

 

Compliant with the specifications both of the main

1. Basic specifications

 

 

 

can be saddle

 

unit and the saddle finisher.

 

 

 

stitched

 

 

 

 

 

 

 

 

A. Performance

 

 

 

Paper sizes that

 

Compliant with the specifications both of the main

 

 

 

can be punched

 

unit and the punch unit.

 

 

 

 

 

 

 

 

 

Type of Installation

 

Floorstanding

 

 

 

C. Mechanical specifications

 

 

 

 

 

 

 

 

Delivery speed

 

 

Through mode

800mm/sec

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Horizontal transportation):

 

 

External

 

Product

 

(W) 320 x (D) 580 x (H) 1060 mm

 

 

 

 

Straight mode:

800mm/sec

 

dimensions

 

dimensions

Latch unit and tray unit

 

 

 

 

Saddle mode (Reverse):

420mm/sec

 

 

 

 

 

 

 

 

 

 

excluded.

 

 

 

 

 

 

 

Packaged

(W) 1295 x (D) 680 x (H) 516 mm

Productivity

 

 

50 cpm (when A4 or letter-sized insert sheets

 

 

 

 

 

 

 

 

dimensions

 

 

 

 

 

 

are continuously transported/saddle mode not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Footprint

 

 

 

 

 

 

(W) 320 x (D) 580 mm

 

 

 

 

applicable)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Latch unit and tray unit

Transport

 

 

Center reference through (when horizontally

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

excluded.

reference

 

 

transported)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weight

 

Product weight

Approx. 23kg

Loading capacity

 

 

100 sheets max. (80 g/m2 or less)

 

 

 

 

 

Package weight

Approx. 32kg

 

 

 

 

Maximum loading height:

12 mm (80g/m2 or

 

 

 

 

 

 

 

 

 

greater)

 

Item enclosed

 

Inserter: 1

 

 

 

 

 

 

Maximum loadable sheets: 30 (127g/m2 or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Electrical specifications

 

 

 

 

 

 

greater)

 

 

 

 

 

Factor 0.6 or less applied to above limitations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for special papers

 

 

Input voltage

 

 

 

 

 

Supplied from the main unit

Offline function

 

 

Provided

 

 

 

 

 

 

 

 

 

 

DC+24V ± 10%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC +5V ± 5%

Manual operation

 

 

Equipped with keys and LEDs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

section

 

 

 

 

 

 

Power consumption

 

 

 

DC+24V: 58.3W max.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC +5V: 1.1W max.

Stapling

 

 

Possible

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Saddle stitching

 

 

Possible

 

 

 

3. Environmental conditions

(With folding)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Punching

 

 

Possible

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating

 

 

 

Temperature

5 – 35°C

 

 

 

 

 

 

 

 

 

 

 

Paper jam handling

 

Paper feed/Transport unit

Paper feeding

 

conditions (normal

 

Humidity

 

20 – 85%RH (No condensing)

 

 

 

 

 

 

cover open/close

 

operation)

 

 

 

 

 

 

 

 

 

 

 

 

Horizontal transport unit

Transportation

 

 

 

 

 

 

 

 

 

 

 

Transport/storage

 

Temperature

–20 – 50°C

 

 

 

 

 

 

guide open/close

 

environment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Humidity

 

10 – 90%RH (No condensing)

B. Compatible paper types

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Compliance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper weight

 

60 – 256gm2 (Normal paper, whose thickness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

should be less than 256µm)

 

 

Safety standard

 

UL: 60950 the 3rd edition

Types

 

Normal paper, special paper (OHP films, colored

 

 

 

 

C-UL: CAN/CSA-C22. 2 No.60950 the 3rd edition

 

 

paper, punched paper, tabbed paper)

 

 

 

 

CE: EN60950 ITS (German GS mark)

 

 

 

 

 

 

 

 

 

 

 

 

Special papers

 

OHP films: Saddle mode (reverse) not applicable

 

Electromagnetic

 

VCCI: Class B

 

 

 

 

Punched paper: 2, 3, or 4 holes

 

 

Compliance

 

FCC: Class B

 

 

 

 

 

2 holes (φ6.5): Hole pitch: 80mm

 

 

 

 

CE: EN50081-1 EN55024

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 holes (φ8):

Hole pitch: 70mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 holes (φ8):

Hole pitch: 108mm+108mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 holes (φ6.5):

Hole pitch:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80mm+80mm+80mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 holes (φ6.5):

Hole pitch:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21mm+70mm+21mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper sizes

 

Ledger (LD), Legal (LG), Letter (LT), Letter R

 

 

 

 

 

 

 

 

 

 

 

 

 

(LTR), Foolscap, Executive R, Invoice R

 

 

 

 

 

 

 

 

 

 

 

AR-CF2 PRODUCT OUTLINE 1 - 1

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Contents Sharp Corporation Specifications Product OutlineExternal components Sensors and switchesExternal Views and Internal Structures AR-CF2 External Views and Internal Structures 3Motors, solenoid, and clutch Function outline Operational DescriptionStructure Operational descriptionNormal paper feed operation of inserter online/ offline Reverse paper feeding operation of inserter Entering reverse sectionHow to set stapling mode Offline mode settingHow to set punching mode Exiting from reverse sectionLED LED1 LED2 LED3 LED4 Start LED Mode LEDLED indication on operator panel Alarm detection Paper jam/error detectionError detection List of Paper jamsAR-CF2 Adjustments 5 AdjustmentsPaper width detection level setting adjustment LEDPaper Feed Separation Unit Disassembly and AssemblyAR-CF2 Disassembly and Assembly 6 Pickup Roller & Paper Feed RollerHorizontal Pass Roller 2 and Timing Roller Paper Feed UnitHorizontal Pass Roller 1 and Registration Roller Paper Guide Reverse Roller Other Parts Sensors Reverse flapper solenoid adjustmentDrive Unit BeltsAR-CF2 Maintenance 7 MaintenanceMaintenance list PCB TroubleshootingAR-CF2 Troubleshooting 8 Tray alarm is displayed on the system display AR-CF2 Electrical Actual Wiring ChartElectrical Section Outline Block DiagramCircuit Description DC+5VSensor Input Circuits Circuit DetailCommunication Circuit Paper Exit Sensor Hisen Paper Width Detection Potentiometer TVR Motor Drive Circuits Paper Feed Motor Drive Circuit KmotReset Circuit Eeprom Circuit Inrush Current Limiting Circuit Operator Panel Drive CircuitOperator Panel Circuit Memo Memo LEAD-FREE Solder ExampleVaroitus Trademark acknowledgements