Sharp service manual Pcb, AR-CF2 Troubleshooting 8

Page 17

[8] TROUBLESHOOTING

Problem

The inserter does not perform at all when the main

 

 

switch of the main unit is turned ON.

 

Case1

Cause

Loose contact with the main unit

 

 

Check and

Check that each connector is firmly

 

 

remedy

connected.

 

Case2

Cause

Loose contact of the connector terminal of

 

 

 

the wire (interface harness) connecting

 

 

 

with the main unit

 

 

Check and

Check continuity in between the

 

 

remedy

connector terminals. Replace the

 

 

 

connection wire if no continuity is

 

 

 

measured

 

Case3

Cause

JAM cover open/close switch fault

 

 

Check and

Check continuity between the switch

 

 

remedy

contacts., Replace the contacts if no

 

 

 

continuity is measured.

 

Case4

Cause

Controller PCB fault

 

 

Check and

Check that 24 V DC and 5 V DC are

 

 

remedy

supplied from the main unit after the

 

 

 

above cases 1 to 3 are confirmed. If 24 V

 

 

 

and 5 V are not present at CN1-2 pin and

 

 

 

IC5-32 pin on the PCB, replace the

 

 

 

controller PCB.

Problem

The paper feed motor does not operate.

 

 

The reverse motor does not operate.

 

 

The horizontal transport motor does not operate.

 

Case1

Cause

Loose contact of the motor connector

 

 

 

terminal

 

 

Check and

Check continuity of the connector

 

 

remedy

contacts.(CN1 to 3)

 

Case2

Cause

Disconnection of the motor coil

 

 

Check and

Check continuity between the connector

 

 

remedy

terminals. Replace the connection wire if

 

 

 

no continuity is measured.

 

Case3

Cause

Controller PCB fault

 

 

Check and

If the motor does not operate in the motor

 

 

remedy

single operation mode, replace the

 

 

 

controller PCB.

Problem

The paper is delivered without being reversed in

 

 

the reverse paper feed mode.

 

Case1

Cause

Connector terminal fault of the reverse

 

 

 

solenoid

 

 

Check and

Check continuity of the connector

 

 

remedy

contact.(CN4)

 

Case2

Cause

Disconnection of the solenoid coil

 

 

Check and

Inspect the coil for continuity. Replace the

 

 

remedy

coil if no continuity is measured.

 

Case3

Cause

Controller PCB fault

 

 

Check and

If the solenoid does not perform in the

 

 

remedy

solenoid single operation mode, replace

 

 

 

the controller PCB.

Problem

Paper jam is displayed on the system display.

 

Case1

Cause

Paper jam

 

 

Check and

Visual observation. Take out paper jams.

 

 

remedy

 

 

Case2

Cause

Reverse sensor fault

 

 

Check and

Measure a voltage of TP2 on the

 

 

remedy

controller PCB and check that 3 to 3.6 V

 

 

 

is observed when no paper is stacked,

 

 

 

and that 1.5 V or less is observed when

 

 

 

paper is stacked. Replace the sensor if

 

 

 

the measured voltage exceeds these

 

 

 

ranges.

 

Case3

Cause

Paper exit sensor fault

 

 

Check and

Measure a voltage of TP7 on the

 

 

remedy

controller PCB and check that 5 V is

 

 

 

observed when no paper is stacked, and

 

 

 

that 1 V or less is observed when paper is

 

 

 

stacked. Replace the sensor if the

 

 

 

measured voltage exceeds these ranges.

 

Case4

Cause

Empty sensor fault

 

 

Check and

Measure a voltage of TP4 on the

 

 

remedy

controller PCB and check that 1 V or less

 

 

 

is observed when no paper is stacked,

 

 

 

and that 5 V is observed when paper is

 

 

 

stacked. Replace the sensor if the

 

 

 

measured voltage exceeds these ranges.

 

Case5

Cause

Registration sensor fault

 

 

Check and

Measure a voltage of TP5 on the

 

 

remedy

controller PCB and check that 5 V is

 

 

 

observed when no paper is stacked, and

 

 

 

that 1 V or less is observed when paper is

 

 

 

stacked. Replace the sensor if the

 

 

 

measured voltage exceeds these ranges.

 

Case6

Cause

Timing sensor fault

 

 

Check and

Measure a voltage of TP6 on the

 

 

remedy

controller PCB and check that a 5 V is

 

 

 

observed when no paper is stacked, and

 

 

 

that 1 V or less is observed when paper is

 

 

 

stacked. Replace the sensor if the

 

 

 

measured voltage exceeds these ranges.

 

Case7

Cause

Controller PCB fault

 

 

Check and

If the problem is not solved with the

 

 

remedy

sensors whose level changes when each

 

 

 

is turned ON/OFF, replace the controller

 

 

 

PCB.

Problem

The machine does not detect the paper.

 

Case1

Cause

Tray sensor fault

 

 

Check and

Measure a voltage of TP13 on the

 

 

remedy

controller PCB and check thatV is

 

 

 

observed when no paper is stacked, and

 

 

 

that 1 V or less is observed when paper is

 

 

 

stacked. Replace the sensor if the

 

 

 

measured voltage exceeds these ranges.

 

Case2

Cause

Controller PCB fault

 

 

Check and

If the problem is not solved with a change

 

 

remedy

in the sensor level after the above case 1

 

 

 

is confirmed, replace the controller PCB.

AR-CF2 TROUBLESHOOTING 8 - 1

Image 17
Contents Sharp Corporation Product Outline SpecificationsExternal Views and Internal Structures Sensors and switchesExternal components AR-CF2 External Views and Internal Structures 3Motors, solenoid, and clutch Structure Operational DescriptionFunction outline Operational descriptionNormal paper feed operation of inserter online/ offline Entering reverse section Reverse paper feeding operation of inserterHow to set punching mode Offline mode settingHow to set stapling mode Exiting from reverse sectionLED LED1 LED2 LED3 LED4 Start LED Mode LEDLED indication on operator panel Error detection Paper jam/error detectionAlarm detection List of Paper jamsPaper width detection level setting adjustment AdjustmentsAR-CF2 Adjustments 5 LEDAR-CF2 Disassembly and Assembly 6 Disassembly and AssemblyPaper Feed Separation Unit Pickup Roller & Paper Feed RollerHorizontal Pass Roller 2 and Timing Roller Paper Feed UnitHorizontal Pass Roller 1 and Registration Roller Paper Guide Reverse Roller Drive Unit Sensors Reverse flapper solenoid adjustmentOther Parts BeltsAR-CF2 Maintenance 7 MaintenanceMaintenance list PCB TroubleshootingAR-CF2 Troubleshooting 8 Tray alarm is displayed on the system display AR-CF2 Electrical Actual Wiring ChartElectrical Section Circuit Description Block DiagramOutline DC+5VSensor Input Circuits Circuit DetailCommunication Circuit Paper Exit Sensor Hisen Paper Width Detection Potentiometer TVR Paper Feed Motor Drive Circuit Kmot Motor Drive CircuitsReset Circuit Eeprom Circuit Operator Panel Drive Circuit Inrush Current Limiting CircuitOperator Panel Circuit Memo Memo Example LEAD-FREE SolderVaroitus Trademark acknowledgements