Sima Products STP-3000 owner manual Appendix a Battery Sizing, Troubleshooting Guide

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8.2 Troubleshooting Guide

Problem and symptoms

Possible Cause

Solution

 

 

 

Low output voltage

Using an average reading

Use true RMS reading meter. See section 2.2

(96 to 104 V AC)

voltmeter.

of manual

Low output voltage and current

Overload.

Reduce load.

indicator in red zone.

 

 

No output voltage and

Low input voltage.

Recharge battery, check connections and cable.

voltage indicator in lower red zone

 

 

No output voltage,

1. Inverter switched off.

1. Turn inverter on.

no voltage indication.

2. No power to inverter.

2. Check wiring to inverter. Check battery fuse

 

3. Internal fuse open.

3. Have qualified service technician check and replace.

 

4. Reverse DC polarity.

4. Have qualified service technician check and

 

 

replace fuse, Observe Correct Polarity.

No output voltage,

High input voltage.

Make sure that STP-3000 is connected to 12V

voltage indicator in upper red zone.

 

battery, check regulation of charging system.

Low battery alarm on all the time,

Poor DC wiring, poor battery

Use proper cable and make solid connections.

voltage indicator below 11V.

condition.

Change battery or use new battery.

No output voltage, OVERTEMP indicator

Thermal shutdown.

Allow the STP-3000 to cool off. Reduce load if

on, load in excess of 3000W with 250/300A

 

continuous operation required.

input current.

 

 

No output voltage, OVERTEMP indicator on,

Thermal shutdown.

Improve ventilation, make sure ventilation openings in

load less than 3000W with

 

The STP-3000 are not obstructed, reduce ambient

300A input current.

 

temperature.

OVERLOAD indicator on.

1. Very high power load.

1. Remove or reduce load.

Appendix A - Battery Sizing

For continuous usage, deep-cycle batteries are rated by reserve capacity in minutes or by ampere-hourcapacity. Reserve capacity measures the duration a battery delivers its rated current – normally at 25 amperes. A battery of 60 minutes reserve capacity can deliver 25 amperes for 60 minutes before completely discharged. The measure of cranking amperes used to rate starting batteries in automotive is not suitable for deep-cycle batteries. It is better to size your batteries more conservatively for unexpected variations. More reserve capacity means your batteries will not be discharged as deeply so that battery life will not be unduly shortened. It is recommended that the consumed ampere-hour loading should be kept less than 50% of the battery's rated capacity.

Ampere–hour (AH) capacity measures battery amperage being delivered for a rated duration – normally at 20 hours. A typical marine or RV battery rated for 120 ampere–hour delivers 6 amperes for 20 hours.Battery capacity varies inversely with discharge current. At 5 amperes loading, a battery of 100AH discharges for 20 hours but at 20 amperes loading, the same battery may only last for 4 hours with its capacity reduced to 80 ampere-hours. It is therefore not suitable to compare rated ampere-hour capacity directly with battery reserve capacity.Observe the following steps to determine your battery capacity requirements:

STEP 1 - Determine the wattage of each appliance to be driven by the Sima STP-3000. Multiply any current ratings by 115 to obtain the power consumption in watts.

STEP 2 - Estimate duration of tool operation between battery charge-discharge cycles or each appliance being driven by the Sima STP-3000.

STEP 3 - Calculate the total watt-hours of operations, total running time in hours, and average power consumption as exemplified below: Average Power Consumption = 3275 watt-hrs ÷ 1.8 hours = 1819.44 watts

For Sima STP-3000inverter, Ampere-Hour Consumed = 3275 ÷ 10 = 327.5 ampere-hours

STEP 4 - Locate the battery size meeting the required operating time at the calculated power consumption level from Table 3. For the example shown, operation duration of 1.8 hours at 1819.44 watts requires the smallest battery size as two 400 amp-hr batteries in parallel, offering about 10 to 12 hours of operating time.

Table 3. 12-Volt Battery Sizing Chart (for reference only)

Example for Step 3 of Battery Sizing

Equipment

Power Consumption

Operating Time

Watt Hours (Power x Operating Time)

Coffee Maker

1000 watts

0.3 hour

300

Cordless Steam Iron

1200 watts

0.5 hour

600

Vacuum Cleaner (380W)

1600 watts

0.25 hour

400

Washing Machine

2000 watts

0.25 hour

500

Window Type (12100Btu/h)

2950 watts

0.5 hour

1475

Totals

1.8 hours

3275 watt-hours

Inverter

 

 

 

BATTERY SIZE

 

 

output

Typical Load

AMP-HRS:

50

75

100

200

400

power

Reserve

90 minutes

140 minutes

180 minutes

400 minutes

900 minutes

 

(watts)

 

capacity

 

 

 

 

 

 

50

Stereo system

 

9 HOURS

14 HOURS

20 HOURS

40 HOURS

80 HOURS

100

19” colour TV

 

4 HOURS

6 HOURS

10 HOURS

20 HOURS

40 HOURS

200

Computer system

 

2 HOURS

3 HOURS

4.5 HOURS

10 HOURS

20 HOURS

300

Blender

 

1.3 HOURS

2.2 HOURS

3 HOURS

6 HOURS

12 HOURS

400

Power drill

 

1 HOUR

1.5 HOURS

2 HOURS

4.5 HOURS

10 HOURS

600

Small coffee maker

 

 

 

1 HOUR

2.5 HOURS

6 HOURS

800

Small microwave

Operating

 

 

 

1.5 HOURS

4 HOURS

1000

Automatic Toaster

 

 

 

1 HOUR

3 HOURS

1200

Cordless Steam Iron

time

 

 

 

0.5 HOUR

2 HOURS

1500

Full size microwave

 

N.R.

N.R.

 

0.5 HOUR

2 HOURS

2000

Grill Microwave

 

N.R

0.3 HOUR

1 HOUR

Oven 42L(1.5Cu.ft)

 

 

 

 

 

 

 

 

 

 

2500

Hair dryer &

 

 

 

 

0.2 HOUR

0.7 HOUR

washing machine

 

 

 

 

 

 

 

 

 

 

 

2950

Window Type

 

 

 

 

0.15 HOUR

0.5 HOUR

(12100Btu/h)

 

 

 

 

 

 

 

 

 

 

 

Page 10 of 14

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Contents 12V DC Power Inverter Physical Layout of the Sima STP-3000 Permanent Installation Introduction Sima STP-3000 Output WaveformPhysical Layout of the Sima STP-3000 AC PanelBattery Permanent InstallationWhere to Install Battery typeConnecting the wires refer to at right Mounting the inverter and fuse block assemblyCable Hook-up Sima STP-3000 AC Wiring ConnectionsBattery Cables if cable installation kit is not included Code, PartFront Panel Controls and Indicators Ground WiringOperation Accessories TroubleshootingVolt Battery Sizing Chart for reference only Appendix a Battery SizingTroubleshooting Guide Problem and symptoms Possible Cause SolutionAppendix B Connection to Multiple Batteries Product Dimensions Limited WarrantySpecifications Electrical PerformancePage Sima STP-3000~12V Rev 1.0 PN21714