
Electrical Considerations
Electrical System Connections
This section covers electrical connection to +12V, +24V, +36V and +48V sys- tems.
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 | Proper installation requires that source power connections be made directly to | |
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 | the vehicle's positive and negative battery terminals. It is important to maintain | |
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 | electrical isolation when installing the powered vehicle dock and any accessory | |
| CAUTION | equipment, to ensure safe and proper operation. Do not make any electrical | |
| connections directly to the chassis of the forklift. | ||
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Connection to +12V
Figure 4 illustrates a typical wiring connection for a +12 volt system. The input voltage operating range of the dock will allow direct connection to the battery terminals. However, the use of a 5-Amp  fuse is required, and a Noise Spike/RF filter is highly recommended.
Accessory equipment may also be required depending on your application, Refer to Table 1 on page 2-7. Read and follow all manufacturer's installation instructions carefully.
Figure 4. Wiring Diagram for +12V Systems
Pos
+
Neg
-
Fuse each device according to manufacturer’s recommendation
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| Noise/Spike Filter | Delay Timer | Use crimp connectors | 
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| (Recommended) | (Optional)* | for all wire connections | 
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*ENSURE that the device being installed is properly rated for use on your vehicle
**DO NOT connect the white wire. Either cut it or ensure it is properly isolated.
| 8 | Falcon® 4400 Series Powered Vehicle Dock |